A Review on the Finite Element Modeling of the Particle Reinforced Metal Matrix Composites in Cutting Process

摘要

Background: Particle Reinforced Metal Matrix Composites (PRMMCs) are widely usedbecause of the higher specific strength, better dimensional stability, lower thermal expansion coefficient,better wear and corrosion resistance. However, the existence of reinforcing particles makes ithard to machine. The main manifestations are as follows: severe tool wear, easy generation of debristumors in processing, and many defects on the machined surface, etc. These seriously limit its widerapplication. The Finite Element Method (FEM) has been widely applied in the research ofPRMMCs machining according to recent patents, which can improve the efficiency and reduce thecost of research. Therefore, it is necessary to carry out a deep research for the processing technologyof PRMMCs.Methods: In this paper, the latest research progress of finite element simulation of cutting PRMMCswas summarized. The key technologies of finite element simulation, including constitutive model,geometric model, friction model between chip and tool, fracture criterion and mesh generation, arecomprehensively analyzed and summarized. The application in the specific processing methods wasdiscussed, such as turning, milling, grinding, ultrasonic vibration grinding and drilling. The existingproblems and development direction of the simulation of PRMMCs cutting are also given. Besides,a lot of patents on finite element simulation for PRMMCs machining were studied.Results: Finite element model for the actual composition determines the accuracy of finite elementsimulation. Through the secondary development of finite element software, a more realistic finiteelement model of Particle reinforced metal matrix composites can be established.Conclusion: Finite Element Method (FEM) provides a new approach for the study of mechanism ofParticle reinforced metal matrix composites machining. Quantitative analysis and prediction of micro-details in cutting can be realized.