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首页> 外文期刊>KSCE journal of civil engineering >High Precision FE Modeling for Predicting Inner Polygon Defect of Hot Rolled Seamless Steel Tubes
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High Precision FE Modeling for Predicting Inner Polygon Defect of Hot Rolled Seamless Steel Tubes

机译:预测热轧无缝钢管内部多边形缺陷的高精度有限元建模

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摘要

A high precision FE model is the key basis for cause analysis and overcoming of inner polygon defect of hot rolled seamless steel tubes. In this paper, the viscoelastic-plastic FEM is adopted in order to develop a high precision FE model for predicting the defect of inner polygon. Mechanical properties of tube material under rolling environment is obtained through five sets of high temperature compression tests, thus the viscoelastic-plastic constitutive equation of tube material is regressed and agrees with the tests results. Heat transfer boundary conditions, roll constant speed and contact friction boundary conditions are applied simultaneously on the FE model and thermo-mechanical coupled explicit algorithm is adopted for solution. The precision of the FE model is verified through industry experiments. Results shows the simulated inner wall shape is in good accordance with the experiment results, and the friction force, stress, strain and temperature distribution in the deformation zone are also discussed. It can be concluded that the viscoelastic-plastic FE model is of high precision and can be applied for better analysis of the hot rolling results.
机译:高精度有限元模型是进行热轧无缝钢管内部多边形缺陷原因分析和克服的关键基础。本文采用粘弹塑性有限元法来建立用于预测内部多边形缺陷的高精度有限元模型。通过五组高温压缩试验获得了管材在轧制环境下的力学性能,从而对管材的粘弹塑性本构方程进行了回归,与试验结果吻合。在有限元模型上同时应用了传热边界条件,轧辊恒速和接触摩擦边界条件,并采用热力耦合显式算法求解。 FE模型的精度已通过行业实验验证。结果表明,模拟的内壁形状与实验结果吻合良好,并讨论了变形区内的摩擦力,应力,应变和温度分布。可以得出结论,粘弹塑性有限元模型具有很高的精度,可用于更好地分析热轧结果。

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