Effects of groove shape of notch on the flow characteristics of spool valve

摘要

The grooves of notches of hydraulic spool valves are usually designed into various shapes for their desired flow characteristics. The aim of this paper is to clarify the effects of the groove shape on the flow characteristics through computational fluid dynamics (CFD) and experimental investigations. The RNG k-e turbulence model is used to simulate the pressure distributions of the flow fields inside three notches with their corresponding typical structural grooves in order to analyze the changes of restricted locations along with the openings and, furthermore, to calculate the flow areas of the notches. The accuracy of the employed model is demonstrated by comparing the computational results with the experimental data. Additionally, the flow rate vs. pressure drop data obtained from the experiment is fitted by least square method. On this basis, the discharge coefficient as a function of groove geometry, flow condition, fitting coefficients and its stable value is deduced, proving to be quite consistent with the experimental result. Thanks to the jet flow angles estimated by CFD simulation, the steady flow forces are calculated, which show good agreement with the experimental results except for some small differences. Finally, the throttling stiffness of the three notches is investigated, with that of divergent U-shape groove falls between spheroid-shape groove and triangle-shape groove. Similar results are found for steady flow force. The results indicate that the groove shape has significant effects on the flow characteristics (flow area, discharge characteristic, jet flow angle, steady flow force and throttling stiffness) of spool valve.