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Low-Cost Precision Monitoring System of Machine Tools for SMEs

机译:中小企业机床的低成本精密监控系统

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Digital manufacturing technology promotes the application of digital information to manufacturing processes and machine tools. However, the high entry cost and complexity of existing offerings limit the wide application of digital manufacturing in small and medium-sized enterprises (SMEs). For CNC machine tools, precision parameters can be acquired either by a visual inspection by the operator or by third-party connection software or hardware. To decrease human error, cost and time in data recording, this research proposes a machine tool data acquisition process for monitoring purposes using a novel monitoring system based on low-cost hardware (Arduino and low-cost camera) and open-source computation platforms (Node-RED). Remote data processing in a tablet is rendered possible by wireless data communication. Prototypes were tested with a HU40-T Five-axis machine tool. Tests show that the proposed system is capable of acquiring precision parameters such as the pitch error and backlash error of machine tools at a system cost of less than $200 CAD.
机译:数字制造技术促进数字信息在制造过程和机床的应用。然而,现有产品的高进入成本和复杂性限制了中小企业(中小企业)中数字制造的广泛应用。对于CNC机床,可以通过操作员或第三方连接软件或硬件来获取精度参数。为了减少数据记录中的人为错误,成本和时间,本研究提出了一种机床数据采集过程,用于使用基于低成本硬件(Arduino和低成本相机)和开源计算平台的新颖监控系统来监控目的(节点红色)。通过无线数据通信呈现平板电脑中的远程数据处理。用HU40-T五轴机床测试原型。测试表明,所提出的系统能够以低于200美元的价格获得的系统成本获得精度参数,例如机床的音高误差和反冲误差。

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