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Evaluating Temperature Influence on Low-Cost Piezoelectric Transducer Response for 3D Printing Process Monitoring

机译:评估温度对3D打印过程监测的低成本压电传感器响应的影响

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摘要

The 3D printing process deals with the production of three-dimensional objects with defined geometries. However, this manufacturing process has a crucial point established at the beginning of the object manufacturing, where anomalies can occur and compromise the entire object produced. The piezoelectric diaphragm has been studied as an alternative to the conventional acoustic emission (AE) sensor concerning the monitoring of structures and processes. It has in its assembling a ceramic element with piezoelectric properties, which makes its response sensitive to temperature variations. The Pencil Lead Break (PLB) method is widely used due to its efficiency in the characterization of AE sensors. The present work aims to study the influence of temperature on the piezoelectric diaphragm response for the monitoring of the 3D printing process. PLB tests were performed on the glass surface of a 3D printer at three different temperatures, and the raw signal was collected at 5 MHz sample rate. The signal was investigated in the time and frequency domain. The results demonstrate that the frequency response of the sensor is directly influenced by the temperature variations. In addition, the signal amplitude variations occur differently along the entire spectrum, and frequency bands with small and large amplitude variations can be selected for a comparison study. Furthermore, two frequency bands were carefully selected, and the mean error was obtained regarding the reference temperatures of 25 and 45 °C. It can be inferred that the piezoelectric transducer has low sensitivity to temperature variation if a proper frequency band is selected, where an acceptable error of 16.9% was obtained.
机译:3D打印过程涉及具有定义几何形状的三维物体的生产。然而,该制造过程具有在物体制造开始时建立的关键点,其中异常可能发生和损害所产生的整个物体。已经研究了压电隔膜作为关于监测结构和工艺的传统声发射(AE)传感器的替代方案。它在其具有压电性质的陶瓷元件中,使其对温度变化敏感的响应。由于其在AE传感器的表征中的效率,铅笔铅断裂(PLB)方法被广泛使用。目前的工作旨在研究温度对电压膜片响应的影响,以监测3D打印过程。在三个不同温度下在3D打印机的玻璃表面上进行PLB测试,并以5MHz采样率收集原始信号。在时间和频域中研究了信号。结果表明,传感器的频率响应直接受温度变化的影响。另外,信号幅度变化沿整个频谱发生不同,并且可以选择具有小而大的幅度变化的频带进行比较研究。此外,仔细选择两个频带,并获得关于25和45℃的参考温度的平均误差。如果选择适当的频带,可以推断,如果选择了适当的频带,则压电换能器对温度变化具有低灵敏度,其中获得16.9%的可接受误差。

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