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Mechanical analysis of cluster-grain separator device of a new head of paddy harvesting machine

机译:稻田电机新头簇晶粒分离装置的力学分析

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This paper presents stress and strain analysis of outer shaft shoulder (OSS) and inner shaft shoulder (ISS) of a new paddy harvesting head (PHH) using finite element method (FEM). Snapping grain unit is a part of this head, with OSS and ISS as its members. The analysis was performed using the ABAQUS software with Dynamics Explicit Solution Method. Eight-node block and four-node tetrahedral elements were used to mesh the parts of the head. After the analyses, the stress and strain curves, and their maximum values were estimated for various parts. Analytical method was used to verify the FEM results and to calculate the factor of safety (FS) of the OSS and ISS components and also to estimate the number of cycles to failure of each component. The maximum amount of force applied to each tooth of shoulder was 4.29 Nmm-1. The maximum stress in both shoulders was obtained as 44.43 MPa. Other results showed, fatigue factors of safety for all components were less than their relevant yield factor of safety. Therefore, the fatigue in components would occur first. The study showed the predicted life for OSS and ISS components is more than 106 cycles, thus the components have an infinite-life. A fitted regression line to the data showed that the calculated stresses from analytical method lie within bounds of 7.89 % of the predicted values with a coefficient of determination of 0.98. Hence, it could be concluded that there is a good agreement between the analytical and FEM results.
机译:本文采用有限元法(FEM)呈现了新型稻田收集头(PHH)的外轴肩(OSS)和内轴肩(ISS)的应力和应变分析。捕捉谷物单位是这头的一部分,有OSS和ISS作为其成员。使用具有动态显式解决方法的ABAQUS软件进行分析。八节点块和四节点四面体元件用于网头部啮合。在分析后,应力和应变曲线以及它们的各个部件估计其最大值。分析方法用于验证有限元素结果,并计算OSS和ISS组件的安全(FS)的因子,也可以估计每个组件的失效的循环次数。施加到肩部的每个齿的最大力量为4.29 nmm-1。双肩部的最大应力获得为44.43MPa。其他结果表明,所有组分的安全性因素均小于其相关的安全因子。因此,部件中的疲劳将首先发生。该研究表明,OSS的预测寿命,ISS组件的寿命超过106个周期,因此组件具有无限的寿命。数据的拟合回归线显示,来自分析方法的计算应力位于预测值的7.89%的范围内,测定系数为0.98。因此,可以得出结论,分析和有关结果之间存在良好的一致性。

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