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Characterization and Wear Response of Magnetron Sputtered W–B and W–Ti–B Coatings on WC–Co Tools

机译:磁控溅射W-B和W-Ti-B涂层对WC-CO工具的表征及磨损响应

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In this work, α-WB2 and (W,Ti)B2 borides were applied as wear-resistant coatings to commercial WC–Co cutting inserts. Properties of coatings deposited by magnetron sputtering on WC–Co tools were studied. The crystal structure and chemical composition were analyzed. Vickers hardness and surface roughness were determined and wear test in semi-dry conditions was performed. The W–B and W–Ti–B coatings deposited on WC–Co substrate were smooth and very hard. However, titanium alloy W-B films with Vickers hardness of 3630 ± 260 HV0.02 were characterized by lower adhesion to the substrate, influencing the wear mechanism. Turning tests carried out on 304 stainless steel showed that the W–B film caused less wear compared to uncoated insert. Moreover, when W–B coating was applied, flank wear was reduced by 30% compared to uncoated WC–Co insert. Additionally, coating prevented chipping of the edge during cutting under test conditions. The research shows that W–B film deposited by magnetron sputtering has great potential as a coating for cutting tools for difficult-to-cut materials.
机译:在该工作中,将α-WB2和(W,Ti)B2硼化物作为耐磨涂层应用于商用WC-CO切削刀片。研究了磁控溅射沉积的涂层的性质。分析了晶体结构和化学成分。测定维氏硬度和表面粗糙度,并进行半干燥条件下的磨损试验。沉积在WC-Co底物上的W-B和W-Ti-B涂层光滑且非常坚硬。然而,具有3630±260hV0.02的维氏硬度的钛合金W-B薄膜的特征在于对基材的粘附性较低,影响磨损机构。在304不锈钢上进行的转动测试表明,与未涂层的插入件相比,W-B膜引起的磨损较少。此外,与未涂覆的WC-CO插入件相比,施加W-B涂层时,侧面磨损将侧翼磨损降低30%。另外,在切割期间在试验条件下防止边缘的碎裂。该研究表明,磁控溅射沉积的W-B膜具有用于难以切割材料的切削工具的涂层具有很大的潜力。

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