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An Optical Sensor for Measuring the Position and Slanting Direction of Flat Surfaces

机译:用于测量平面位置和倾斜方向的光学传感器

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Automated optical inspection is a very important technique. For this reason, this study proposes an optical non-contact slanting surface measuring system. The essential features of the measurement system are obtained through simulations using the optical design software Zemax. The actual propagation of laser beams within the measurement system is traced by using a homogeneous transformation matrix (HTM), the skew-ray tracing method, and a first-order Taylor series expansion. Additionally, a complete mathematical model that describes the variations in light spots on photoelectric sensors and the corresponding changes in the sample orientation and distance was established. Finally, a laboratory prototype system was constructed on an optical bench to verify experimentally the proposed system. This measurement system can simultaneously detect the slanting angles (x, z) in the x and z directions of the sample and the distance (y) between the biconvex lens and the flat sample surface.
机译:自动光学检查是一项非常重要的技术。因此,本研究提出了一种光学非接触式倾斜表面测量系统。测量系统的基本功能是通过使用光学设计软件Zemax进行仿真获得的。激光束在测量系统中的实际传播是通过使用均匀变换矩阵(HTM),偏斜射线跟踪方法和一阶泰勒级数展开进行跟踪的。此外,建立了一个完整的数学模型,该模型描述了光电传感器上光斑的变化以及样品方向和距离的相应变化。最后,在光具座上构建了实验室原型系统,以通过实验验证所提出的系统。该测量系统可以同时检测样品在x和z方向上的倾斜角(x,z)以及双凸透镜与平坦样品表面之间的距离(y)。

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