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State-of-the-art Laser Additive Manufacturing for Hot-work Tool Steels

机译:用于热作工具钢的最新激光增材制造

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Additive manufacturing (AM) processes are based on the controlled selective deposition of material by which a part is manufactured or remanufactured (repaired), layer by layer. Research in AM is drastically on the increase in the last several years owing to the benefits that AM provides over conventional manufacturing i.e. reduction in material usage, time-to-market reduction, improved functionality, increased ability to customize and near-net shape manufacturing. There has been a number of AM techniques focused on non-metallic materials. In addition, many industries have already embraced the use of AM for metallic parts using laser as an efficient machining tool, including automotive, die & mold, aerospace & defense, industrial products, consumer products and health care. However, the research on metallic materials has been facing a lot of obstacles due to the complexity involved in laser additive manufacturing (LAM) process. This complexity arrives from a multitude variables involved in the process itself i.e. system design as well as process design variables. As a result, there are nowadays limited AM technologies commercially available. This can motivate researchers to focus their work in order to ruggedize LAM processes for commercial large-scale. In this regard, this paper gives the definition and classification of additive manufacturing processes according to ASTM Standard F2792-12a, followed by a description of principles and future perspectives for fabrication of parts via LAM focused on hot-work tool steels, and potential future applications of LAM for industries i.e. die & mold, forging and cutting tools and automotive. The present paper also talks about the barriers to implementation of LAM for hot-work tool steels.
机译:增材制造(AM)工艺基于受控的材料选择性沉积,逐层制造或重新制造(修复)零件所用的材料。由于AM提供的优势超过了传统制造,因此对AM的研究在过去几年中急剧增加,即减少了材料用量,缩短了上市时间,提高了功能性,增强了定制能力和近乎净形的制造能力。已经有许多针对非金属材料的增材制造技术。此外,许多行业已经接受将AM用于金属零件,并使用激光作为一种有效的加工工具,其中包括汽车,模具,航空航天和国防,工业产品,消费品和医疗保健。然而,由于激光增材制造(LAM)工艺涉及的复杂性,金属材料的研究一直面临许多障碍。这种复杂性来自过程本身涉及的众多变量,即系统设计以及过程设计变量。结果,当今有有限的AM技术可商购。这可以激励研究人员专注于他们的工作,以增强用于大规模商业化的LAM过程。在这方面,本文根据ASTM标准F2792-12a给出了增材制造工艺的定义和分类,然后介绍了通过LAM进行零件制造的原理和未来展望,重点是热作工具钢以及潜在的未来应用LAM适用于模具,锻造和切削工具以及汽车等行业。本文还讨论了对热作工具钢实施LAM的障碍。

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