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Magnetic Fluid Seal for Linear Motion System with Gravity Compensator

机译:带有重力补偿器的直线运动系统的磁性流体密封

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Demands of ultra-precision machining systems have recently increased for machining three dimensional nano-geometries. Such systems require not only horizontal positioning systems but also vertical positioning systems with a nanometer positioning accuracy. However, the gravity load of moving mass negatively affects the positioning accuracy especially in a vertical positioning system. Therefore, it is necessary to compensate the influence of the gravity load for vertical ultra-precision positioning. Although the gravity compensation method using a non-contact vacuum cylinder has been proposed, it is difficult to improve the sealing performance of the non-contact seal. Thus, this study proposes the magnetic fluid seal for linear motion system with a gravity compensator. In general, magnetic fluid seals have been applied to rotary motion systems, however there are few studies on linear motion systems so far. When a magnetic fluid seal is applied to linear motion systems, the magnetic fluid leaks out of the seal clearance due to the movement, and it cannot keep the performance as a seal. In this study, it is possible to prevent leaking the magnetic fluid from the seal clearance and also to maintain the performance of the seal by holding a magnetic fluid by the two pole pieces shaped tapered tip and putting it near the piston made of non-magnetic material and coated with oil repellent layer. The proposed magnetic fluid seal performance has been evaluated. As a result, the result confirmed that the proposed magnetic fluid seal is useful as a linear motion seal, and the oil repellent layer on the piston surface can largely improve the sealing performance.
机译:最近,对于加工三维纳米几何形状的超精密加工系统的需求增加了。这样的系统不仅需要水平定位系统,而且需要具有纳米定位精度的垂直定位系统。但是,移动质量的重力负载会对定位精度产生负面影响,尤其是在垂直定位系统中。因此,有必要补偿重力载荷对垂直超精密定位的影响。尽管已经提出了使用非接触式真空缸的重力补偿方法,但是难以提高非接触式密封件的密封性能。因此,本研究提出了带有重力补偿器的线性运动系统的磁性流体密封。通常,磁性流体密封件已经应用于旋转运动系统,但是到目前为止,关于线性运动系统的研究很少。将磁性流体密封件应用于线性运动系统时,磁性流体会由于运动而从密封件间隙泄漏出来,并且无法保持其作为密封件的性能。在这项研究中,可以通过将两个磁极片状的锥形尖端保持磁流体并将其置于非磁性活塞附近来防止磁流体从密封间隙泄漏,并保持密封性能。材料并涂有拒油层。提出的磁性流体密封性能已得到评估。结果,结果证实了所提出的磁性流体密封件可用作线性运动密封件,并且活塞表面上的拒油层可以极大地改善密封性能。

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