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Finite Element Analysis of High-Speed Motorized Spindle Based on ANSYS

机译:基于ANSYS的高速电主轴的有限元分析

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This paper presents a method to investigate the characteristics of a high-speed motorized spindle system. Thegeometric quality of high-precision parts is highly dependent on the dynamic performance of the entire machining system,which is determined by the interrelated dynamics of machine tool mechanical structure and cutting process. Thisperformance is of great importance in advanced, high-precision manufacturing processes. The state-of-the-art in machinetool main spindle units is focus on motorized spindle units for high-speed and high performance cutting. This paper takingthe high-speed milling motorized spindle of CX8075 produced by Anyang Xinsheng Machine Tool Co. Ltd. as anexample, a finite element model of the high-speed motorized spindle is derived and presented. The model takes intoaccount bearing support contact interface, which is established by spring-damper element COMBIN 14. Furthermore, thestatic analysis, modal analysis, harmonic response analysis and thermal analysis were done by means of ANSYScommercial software. The results show that the maximum rotating speed of the motorized spindle is far smaller than thenatural resonance region speed, and the static stiffness of the spindle can meet the requirements of design. The static anddynamic characteristics of the motorized spindle accord with the requirements of high-speed machining. The thermaldeformation of spindle is 6.56μm, it is too small to affect the precision of the spindle. The results illustrate the rationalityof the spindle structural design.
机译:本文提出了一种研究高速电动主轴系统特性的方法。高精度零件的几何质量在很大程度上取决于整个加工系统的动态性能,动态性能取决于机床机械结构和切削过程的相互关联的动力学。在先进,高精度的制造过程中,这一性能至关重要。机床主轴单元的最新技术集中于电动主轴单元,以进行高速和高性能的切削。以安阳鑫盛机床有限公司生产的CX8075高速铣削电主轴为例,推导并提出了高速电主轴的有限元模型。该模型考虑了由弹簧阻尼元件COMBIN 14建立的轴承支撑接触界面。此外,通过ANSYS商业软件进行了静力分析,模态分析,谐波响应分析和热分析。结果表明,电动主轴的最大转速远小于自然共振区域的转速,主轴的静态刚度可以满足设计要求。电动主轴的静态和动态特性符合高速加工的要求。主轴的热变形为6.56μm,它太小而不会影响主轴的精度。结果说明了主轴结构设计的合理性。

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