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Aplica?§?£o de cavacos de tit?¢nio para produ?§?£o de revestimentos resistentes ao desgaste

机译:钛芯片在生产耐磨涂层中的应用

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Equipments of the sugar-cane plants and mineral extraction are submitted to severe abrasive wear conditions. Welded hardfacing are usually applied to repair that kind of damage where commercial chromium/carbon-rich welding consumables have usually been employed. In the present work was investigated the microstructure of experimental hardfacings made by addition of residues (chips) collected from machining of ASTM F67 (unalloyed Ti, grade 4) alloy. Mixtures with different carbide-formers (Cr/Nb ferro-alloys) were also tested. Two layers of "pure" chips (Ti), chips plus Fe-Cr (Ti-Cr), and chips plus Fe-Nb (Ti-Nb) were applied on low-carbon steel specimens by GTAW/TIG process. The microstructure of hardfacing layers was observed by optical and scanning electron microscopy (SEM) equipped with EDS microanalysis. The microstructural characterization has determined that carbide distributions change significantly with the chemical nature of the hardfacing. SEM observations coupled with EDS microanalysis have confirmed the formation of complex carbides within metal weld, whose stoichiometry was determined by X-rays diffraction (XRD) analysis. Mixed carbides MC-type and some cementite have been found. As a result it was suggested that using of ASTM F67 chips as carbide formers for composition of welding consumables can contribute to improve wear resistance of hardfacings, if compared with traditional chromium-based hardfacings.
机译:甘蔗植物和矿物质提取设备遭受严重的磨料磨损。在通常使用商业化的富含铬/碳的焊接材料的情况下,焊接堆焊通常用于修复这种损坏。在本工作中,研究了通过添加从ASTM F67(非合金Ti,等级4)合金加工中收集的残渣(切屑)制成的实验堆焊层的微观结构。还测试了具有不同碳化物形成物(Cr / Nb铁合金)的混合物。通过GTAW / TIG工艺将两层“纯”切屑(Ti),切屑加Fe-Cr(Ti-Cr)和切屑加Fe-Nb(Ti-Nb)应用于低碳钢样品。通过配备EDS显微分析的光学和扫描电子显微镜(SEM)观察了堆焊层的微观结构。显微组织表征已确定碳化物分布随堆焊层的化学性质而显着变化。 SEM观察与EDS显微分析相结合,已证实金属焊缝中形成了复杂的碳化物,其化学计量是通过X射线衍射(XRD)分析确定的。已发现混合碳化物为MC型和一些渗碳体。结果表明,与传统的铬基堆焊相比,使用ASTM F67切屑作为焊接材料成分的碳化物形成剂可有助于改善堆焊的耐磨性。

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