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The Influence of Welding Parameters on Brittle Fracture of Liquefied Natural Gas Storage Tank Welded Joint

机译:焊接参数对液化天然气储罐焊接接头脆性断裂的影响

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Many applications operate at sufficiently low temperature conditions where most structural steels become very brittle and, therefore, unsuitable for use in safety-critical structures. So the materials used in the vessels or storage tanks which keep the natural gas at liquefaction temperatures need to remain ductile and crack resistant with a high level of safety. The material also needs to have high strength in order to reduce the wall thickness of the container and it must permit welding without any risk of brittle fracture. 9% Ni steel plates are one of most common used materials in the LNG storage tank application. However, the welding procedure for 9% Ni steel plates requires high level of skills of welding that is strictly controlled welding parameter for balancing avoidance of cold and hot cracking and maintenance of high strength. Mechanical properties are important characteristics of the weldment that must confirm to the application feasibility as well as functional requirements of the welded joint. The only way to enhanced the mechanical properties of welded joint by controlling the parameters of using welding process. From the main variables of the arc welding process are the heat input and interpass temperature where the two variables control the thermal cycle of welding process. The experiment show that for thin test specimen with thickness ≤ 14 mm, the heat input range from 1.4 to 2 KJ/mm and controlling interpass temperature within 80°C give high tensile strength with improving the toughness properties of welded joint and reduce the probability of brittle fracture happened by increase the ductility and reduce the yield strength and increased the transition temperature.
机译:许多应用在足够低的温度条件下运行,在这种条件下大多数结构钢变得非常脆,因此不适合用于对安全要求严格的结构。因此,用于将天然气保持在液化温度的容器或储罐中使用的材料需要保持韧性和抗裂性,并具有高度的安全性。该材料还需要具有高强度,以减小容器的壁厚,并且必须允许焊接而没有任何脆性断裂的风险。 9%的镍钢板是液化天然气储罐应用中最常用的材料之一。但是,用于9%Ni钢板的焊接工艺需要高水平的焊接技能,严格控制焊接参数以平衡避免冷热裂纹和保持高强度。机械性能是焊件的重要特征,必须确认其应用可行性以及焊接接头的功能要求。通过控制使用焊接工艺的参数来增强焊接接头机械性能的唯一方法。电弧焊接过程的主要变量是热量输入和层间温度,这两个变量控制焊接过程的热循环。实验表明,对于厚度≤14 mm的薄试样,热输入范围为1.4至2 KJ / mm,将层间温度控制在80°C以内,可提供较高的拉伸强度,从而改善了焊接接头的韧性,并降低了产生焊缝的可能性。脆性断裂的发生是由于增加了延展性,降低了屈服强度并提高了转变温度。

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