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Mechanical Properties for Circumferential Welding Applied to UNS S32750 Super Duplex Stainless Steel Using the GMAW Process with CMT Control

机译:采用CMT控制的GMAW工艺在UNS S32750超级双相不锈钢上进行周向焊接的机械性能

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Super Duplex Stainless Steel has been studied for oil and gas industry applications since the 90 s, but their welding always is a technical issue. Then different methods were developed to meet all requirements presents in ASME standards, where most of are applied for lower production, when compared to other materials such carbon steel. This study accomplished circumferential welding experiments in base material (BM)—UNS S32750 Super Duplex Stainless Steel with a thickness of 3.68 mm. Welding was performed using GMAW (Gas Metal Arc Welding) process with CMT (Cold Metal Transfer) control and the aid of a Motoman robot and a turntable device, which were used to ensure the accurate positioning of the torch and that the welding has been fully implemented in the 1 G position, respectively. This process achieves higher production in relation other welding process usually applied for this material class. The joints which presented adequate dimensional results were, then, subjected to tensile and hardness Vickers tests. To avoid the lack of penetration problem, the welding was performed using the CMT process combined with pulsed arc, thus, resulting in full penetration and improved surface finish. The results have shown that the CMT procedure, combined with pulsed arc, led to an adequate superficial finishing, mechanical properties and corrosion resistance in accomplishment with the requirements presented in applicable standards.
机译:超级双相不锈钢自90年代以来一直在石油和天然气行业中进行研究,但其焊接始终是一个技术问题。然后开发了不同的方法来满足ASME标准中提出的所有要求,与其他材料(例如碳钢)相比,其中大多数方法都用于较低的产量。这项研究完成了在基材(BM)-UNS S32750超级双相不锈钢(厚度为3.68毫米)中的圆周焊接实验。焊接使用GMAW(气体电弧焊)工艺和CMT(冷金属转移)控制,并借助Motoman机器人和转盘设备进行,以确保焊枪的精确定位并确保焊接完全分别在1 G位置实施。与通常用于该材料类别的其他焊接工艺相比,该工艺可实现更高的产量。然后,对呈现出足够尺寸结果的接头进行拉伸和硬度维氏测试。为避免缺少熔深问题,使用CMT工艺结合脉冲电弧进行焊接,从而实现了完全熔深和改善的表面光洁度。结果表明,将CMT程序与脉冲电弧相结合,可以达到适用标准中提出的要求的足够的表面光洁度,机械性能和耐腐蚀性。

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