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Optimizing Batch Size in a Flow-Oriented Synchronized Production

机译:在面向流程的同步生产中优化批量大小

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This study was prepared for a leading company, Miele GmbH, the global premium brand of domestic appliances and commercial machines in the field of laundry care, dishwashing and disinfection in Germany. The production line of Miele GmbH in Bielefeld, Germany was analyzed to develop a model that can be used for all the firms in the group. Dynamic programming models are widely used by companies to efficiently meet the demand for a variety of products. In a flow shop, each product has to be processed by a number of machines in synchronized lines. The production smoothing problems under the presence of setup and processing times vary among the products. The master production-inventory problem of Miele GmbH was divided into two sub-problems which were concerned with determining the batch sizes and production sequences of products, respectively. A dynamic programming procedure was developed to solve the batching problem for the current problem. A dynamic computational study for the first case was conducted so that the solution method is effective in meeting the goals of the firm and efficient in its computational requirements. Scientific problem –the firm has a problem of high logistics. Moreover, they want to decrease the cost of production in order to compete with their competitors. Their competitors start to make some of their production in low labour countries such as China. Miele is a special brand for upper level. However, they now have a more strict competition with new global players and one way to stay competitive in the market is to decrease the costs and find new market segments. The aim of the research –The dynamic programming algorithm is suggested to them to decrease the costs. The numbers of products are decreased to explain the algorithm. An example with calculations of this algorithm was explained in this study. The number of variables and constraints can be increased. After the logic of algorithm is understood, it can be applied many similar problems. The algorithm can be developed by using different software such as Java. Then, the variables and values of algorithm can be input for the algorithm and the results can be gotten in a short time. The object of the research – Inventory and Production mix projects. The methods of the research –Dynamic Programming.
机译:这项研究是为领先的公司Miele GmbH进行的,Miele GmbH是德国洗衣,洗碗和消毒领域的家用电器和商用机器的全球高端品牌。分析了位于德国比勒费尔德的Miele GmbH的生产线,以开发一种模型,该模型可用于该组中的所有公司。公司广泛使用动态编程模型来有效满足对各种产品的需求。在流水车间中,每种产品必须由多台机器在同步生产线上进行处理。在设置和处理时间存在的情况下,产品平滑问题会因产品而异。 Miele GmbH的主要生产库存问题分为两个子问题,分别与确定产品的批次大小和生产顺序有关。开发了一种动态编程程序来解决当前问题的批处理问题。对第一种情况进行了动态计算研究,以使求解方法可以有效地满足公司的目标,并且可以有效地满足其计算要求。科学问题–公司存在高物流问题。而且,他们想降低生产成本以便与竞争对手竞争。他们的竞争对手开始在中国等低劳动力国家生产部分产品。 Miele是上流社会的特殊品牌。但是,他们现在与新的全球参与者之间的竞争更加严格,保持市场竞争力的一种方法是降低成本并寻找新的市场细分。研究的目的–向他们提出了动态规划算法以降低成本。减少产品数量以解释该算法。在这项研究中,说明了该算法的计算示例。变量和约束的数量可以增加。在理解了算法的逻辑之后,可以应用许多类似的问题。可以通过使用其他软件(例如Java)来开发算法。然后,可以为算法输入算法的变量和值,并且可以在短时间内获得结果。研究的对象–库存和生产组合项目。研究方法–动态编程。

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