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Generation Mechanisms of Rotating Stall and Surge in Centrifugal Compressors

机译:离心压缩机旋转失速和喘振的产生机理

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摘要

Flow instabilities such as Rotating Stall and Surge limit the operating range of centrifugal compressors at low mass-flow rates. Employing compressible Large Eddy Simulations (LES), their generation mechanisms are exposed. Toward low mass-flow rate operating conditions, flow reversal over the blade tips (generated by the back pressure) causes an inflection point of the inlet flow profile. There, a shear-layer induces vortical structures circulating at the compressor inlet. Traces of these flow structures are observed until far downstream in the radial diffuser. The tip leakage flow exhibits angular momentum imparted by the impeller, which deteriorates the incidence angles at the blade tips through an over imposed swirling component to the incoming flow. We show that the impeller is incapable to maintain constant efficiency at surge operating conditions due to the extreme alteration of the incidence angle. This induces unsteady flow momentum transfer downstream, which is reflected as compression wave at the compressor outlet traveling toward the impeller. There, the pressure oscillations govern the tip leakage flow and hence, the incidence angles at the impeller. When these individual self-exited processes occurs in-phase, a surge limit-cycle establishes.
机译:诸如旋转失速和喘振之类的流动不稳定性限制了低质量流量下离心压缩机的工作范围。利用可压缩的大涡模拟(LES),它们的生成机制被暴露出来。在低质量流量运行条件下,叶片尖端的逆流(由背压产生)会导致入口流量曲线的拐点。在那里,剪切层引起在压缩机入口处循环的旋涡结构。观察到这些流动结构的痕迹,直到径向扩散器的下游。尖端泄漏流表现出由叶轮施加的角动量,该角动量通过过度施加的旋流分量使进入的流恶化了叶片尖端处的入射角。我们表明,由于入射角的极大变化,叶轮无法在喘振运行条件下保持恒定的效率。这引起了向下游的非稳定流动动量传递,该动量传递被反映为在压缩机出口处朝向叶轮行进的压缩波。在那里,压力振荡控制着叶尖的泄漏流,从而决定了叶轮的入射角。当这些单独的自退出过程同相发生时,就会建立喘振极限周期。

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