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Synthetic Spider Silk Production on a Laboratory Scale

机译:实验室规模的合成蜘蛛丝生产

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摘要

As society progresses and resources become scarcer, it is becoming increasingly important to cultivate new technologies that engineer next generation biomaterials with high performance properties. The development of these new structural materials must be rapid, cost-efficient and involve processing methodologies and products that are environmentally friendly and sustainable. Spiders spin a multitude of different fiber types with diverse mechanical properties, offering a rich source of next generation engineering materials for biomimicry that rival the best manmade and natural materials. Since the collection of large quantities of natural spider silk is impractical, synthetic silk production has the ability to provide scientists with access to an unlimited supply of threads. Therefore, if the spinning process can be streamlined and perfected, artificial spider fibers have the potential use for a broad range of applications ranging from body armor, surgical sutures, ropes and cables, tires, strings for musical instruments, and composites for aviation and aerospace technology. In order to advance the synthetic silk production process and to yield fibers that display low variance in their material properties from spin to spin, we developed a wet-spinning protocol that integrates expression of recombinant spider silk proteins in bacteria, purification and concentration of the proteins, followed by fiber extrusion and a mechanical post-spin treatment. This is the first visual representation that reveals a step-by-step process to spin and analyze artificial silk fibers on a laboratory scale. It also provides details to minimize the introduction of variability among fibers spun from the same spinning dope. Collectively, these methods will propel the process of artificial silk production, leading to higher quality fibers that surpass natural spider silks.
机译:随着社会的进步和资源的日益匮乏,培养能够对具有高性能特性的下一代生物材料进行工程改造的新技术变得越来越重要。这些新型结构材料的开发必须快速,具有成本效益,并涉及对环境友好且可持续的加工方法和产品。蜘蛛纺出多种具有不同机械性能的不同纤维,为仿生提供了下一代工程材料的丰富来源,这些材料可与最好的人造材料和天然材料匹敌。由于收集大量的天然蜘蛛丝是不切实际的,因此合成丝的生产具有为科学家提供无限供应丝线的能力。因此,如果可以简化和完善纺纱工艺,人造蜘蛛纤维将有广泛的用途,包括防弹衣,外科缝合线,绳索和电缆,轮胎,乐器弦以及航空和航天复合材料技术。为了推进合成丝的生产过程并生产出在纺丝间纺丝材料性能差异不大的纤维,我们开发了一种湿纺方案,将重组蜘蛛丝蛋白在细菌中的表达,蛋白的纯化和浓缩整合在一起,然后进行纤维挤出和机械纺丝后处理。这是第一个视觉展示,揭示了在实验室规模上旋转和分析人造丝纤维的分步过程。它还提供了细节,以最大程度地减少从同一纺丝原液纺出的纤维之间的变异性。总而言之,这些方法将推动人造丝的生产过程,从而产生超越天然蜘蛛丝的更高质量的纤维。

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