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Configuration Analysis of the ERS Points in Large-Volume Metrology System

机译:大批量计量系统中ERS点的配置分析

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摘要

In aircraft assembly, multiple laser trackers are used simultaneously to measure large-scale aircraft components. To combine the independent measurements, the transformation matrices between the laser trackers’ coordinate systems and the assembly coordinate system are calculated, by measuring the enhanced referring system (ERS) points. This article aims to understand the influence of the configuration of the ERS points that affect the transformation matrix errors, and then optimize the deployment of the ERS points to reduce the transformation matrix errors. To optimize the deployment of the ERS points, an explicit model is derived to estimate the transformation matrix errors. The estimation model is verified by the experiment implemented in the factory floor. Based on the proposed model, a group of sensitivity coefficients are derived to evaluate the quality of the configuration of the ERS points, and then several typical configurations of the ERS points are analyzed in detail with the sensitivity coefficients. Finally general guidance is established to instruct the deployment of the ERS points in the aspects of the layout, the volume size and the number of the ERS points, as well as the position and orientation of the assembly coordinate system.
机译:在飞机组装中,同时使用多个激光跟踪仪来测量大型飞机部件。为了结合独立的测量,通过测量增强的参考系(ERS)点,可以计算出激光跟踪仪的坐标系和装配体坐标系之间的转换矩阵。本文旨在了解影响转换矩阵误差的ERS点配置的影响,然后优化ERS点的部署以减少转换矩阵误差。为了优化ERS点的部署,派生了一个显式模型来估计转换矩阵误差。通过在工厂车间实施的实验验证了估算模型。在提出的模型的基础上,导出一组灵敏度系数以评估ERS点的配置质量,然后使用灵敏度系数详细分析ERS点的几种典型配置。最后,建立了通用指南,以指示ERS点在布局,ERS点的体积大小和数量以及装配坐标系的位置和方向方面的部署。

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