Based on finite-deformation elastoplastic theory, a scheme to solve the structural problems of the lap link by using ANSYS is proposed. The analysis results show that the maximum deformation exists at the loading spot of the lateral pin and the stiffness of this area needs to be enhanced; the maximum stresses occur at the two sides adjacent to the loading spot and the intensity around this region should be strengthened;the materials at the pole and pinhole with relatively low stress are redundant and removing excessive weight is possible. Based on the analysis, corresponding improvements are tentatively made, and the simulation results prove that, the stiffness and intensity of the new structure are improved. Furthermore, the reliability and validity of this design are verified by tensile tests of two types of structure.
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