Because the lightness, the gloss and the press-formability of electrogalvanized steel sheets change depending on the morphology of deposited Zn, control of this factor is essential to improving these properties. The effects of plating factors on the morphology of deposited Zn were systematically discussed both from the crystallographic viewpoint of epitaxy between Zn and steel and from the electrochemical viewpoint of the overpotential for Zn deposition. Plating factors include crystal orientation of steel substrate, current density, flow rate, temperature, addition of inorganic compounds to the solution and pre-adsorption of organic compounds. These plating factors affect the overpotential for Zn deposition and epitaxy between Zn and steel. The crystal orientation index of the Zn basal plane and the platelet crystal size of Zn are decreased with increasing the overpotential for Zn deposition. They are also decreased with decreasing the epitaxy between Zn and steel, even when the overpotential is kept constant. When the overpotential for Zn deposition is increased, the surface roughness of deposited Zn increases because of an increase in the inclination of the Zn basal plane to the steel substrate. When the epitaxy between Zn and steel is decreased without changing the overpotential, the surface roughness is reduced due to the decrease in platelet crystal size of Zn, although the inclination of the Zn basal plane is somewhat increased. The lightness of deposited Zn is enhanced with decreasing the surface roughness of Zn.
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