High-speed digital valves are devices ideally suited for the direct interface of fluid power components to digital computers due to their on/off characteristics. In this paper, a model of an extra-high speed digital valve applied in fuel injection system was presented. In order to get the ability of fast response and a simple construction, a new concept for designing and predicting the valve was presented herewith. A new predicting simulation model of the entire test stand was utilized in order to parameterize the model against measured data. The new model predicts transient valve behavior and the proper dynamic coupling between the electrical, magnetic, mechanical and fluid subsystems. Based on the model and simulation, a prototype valve with working pressure of 120 MPa and frequency of 2 kHz was designed and fabricated, its experimental and prediction results for armature motion show excellent agreement.
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