Effect of organo-modified montmorillonite nanoclay on mechanical, thermal and ablation behavior of carbon fiber/phenolic resin composites

摘要

The mechanical,thermal and ablation properties of carbon phenolic(C-Ph)composites(Type-I)reinforced with different weight percentages of organo-modified montmorillonite(o-MMT)nanoclay have been studied experimentally.Ball milling was used to disperse different weight(wt)percentages(0,1,2,4,6 wt.%)of nanoclay into phenolic resin.Viscosity changes to resin due to nanoclay was studied.On the other hand,nanoclay added phenolic matrix composites(Type-II)were prepared to study the dispersion of nanoclay in phenolic matrix by small angle X-ray scattering and thermal stability changes to the matrix by thermogravimetric analyser(TGA).This data was used to understand the mechanical,thermal and ablation properties of Type-I composites.Inter laminar shear strength(ILSS),flexural strength and flexural modulus of Type I composites increased by about 29%,12%and 7%respectively at2 wt.%addition of nanoclay beyond which these properties decreased.This was attributed to reduced fiber volume fraction(%Vf)of Type-I composites due to nanoclay addition at such high loadings.Mass ablation rate of Type-I composites was evaluated using oxy acetylene torch test at low heat flux(125 W/cm^(2))and high heat flux levels(500 W/cm^(2)).Mass ablation rates have increased at both flux levels marginally up to 2 wt.%addition of nanoclay beyond which it has increased significantly.This is in contrast to increased thermal stability observed for Type-I and Type-II composites up to 2 wt.%addition of nanoclay.Increased ablation rates due to nanoclay addition was attributed to higher insulation efficiency of nanolcay,which accumulates more heat energy in limited area behind the ablation front and self-propagating ablation mechanisms triggered by thermal decomposition of organic part of nanoclay.