In this paper, a laboratory study has been made to develop low cost high performance steel plates with superior HAZ toughness for large heat input welding. Simulated results show that the absorbed impact energy of heat-affected zone (HAZ) at -20℃reaches above 200J when large heat inputs of 100 to 400kJ/cm were applied, suggestive of superior HAZ toughness for large heat input welding of developed steel plate. The microstructures in HAZ are transformed from mainly fine ferrite and bainite at 100kJ/cm, through an intermediate stage of ferrite, bainite and pearlite at 200 and 300kJ/cm, to nearly fine ferrite and pearlite at 400kJ/cm. The prior austenite grain size and ferrite grain size in HAZ are controlled to ~50 and ~20μm, respectively. The high HAZ toughness is due to the inhibition of prior austenite grain size at high temperatures and the formation of beneficial microstructures to HAZ toughness during continuous cooling.
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