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Numerical simulation and analysis of solid-liquid two-phase three-dimensional unsteady flow in centrifugal slurry pump

机译:离心渣浆泵内固液两相三维非定常流动的数值模拟与分析

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Based on RNGk-ε turbulence model and sliding grid technique, solid−liquid two-phase three-dimensional (3-D) unsteady turbulence of full passage in slurry pump was simulated by means of Fluent software. The effects of unsteady flow characteristics on solid−liquid two-phase flow and pump performance were researched under design condition. The results show that clocking effect has a significant influence on the flow in pump, and the fluctuation of flow velocity and pressure is obvious, particularly near the volute tongue, at the position of small sections of volute and within diffuser. Clocking effect has a more influence on liquid-phase than on solid-phase, and the wake-jet structure of relative velocity of solid-phase is less obvious than liquid-phase near the volute tongue and the impeller passage outlet. The fluctuation of relative velocity of solid-phase flow is 7.6% smaller than liquid-phase flow at the impeller outlet on circular path. Head and radial forces of the impeller are 8.1% and 85.7% of fluctuation, respectively. The results provide a theoretical basis for further research for turbulence, improving efficient, reducing the hydraulic losses and wear. Finally, field tests were carried out to verify the operation and wear of slurry pump.
机译:基于RNGk-ε湍流模型和滑动网格技术,利用Fluent软件对固液两相全程三维非定常湍流进行了模拟。在设计条件下,研究了非稳态流动特性对固液两相流和泵性能的影响。结果表明,计时效应对泵内流量有显着影响,流速和压力的波动是明显的,特别是在蜗壳舌附近,小蜗壳位置和扩散器内。计时效应对液相的影响比对固相的影响更大,并且在蜗壳舌和叶轮通道出口附近,固相相对速度的尾流喷射结构不如液相明显。圆形路径上叶轮出口处的固相流的相对速度波动比液相流的波动小7.6%。叶轮的扬程和径向力分别为波动的8.1%和85.7%。研究结果为进一步研究湍流,提高效率,减少水力损失和磨损提供了理论依据。最后,进行现场测试以验证渣浆泵的运行和磨损。

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