涡轮叶片冷却孔电火花加工管电极的铜电铸层制备及其抗电蚀性

摘要

以降低高温镍基合金涡轮叶片冷却孔电火花加工电极损耗率为目标,基于精密电铸工艺,优化了铸液工艺参数,在添加纳米La2 O 3条件下制备了铜管电极的铜电铸层,并将其与未添加La2 O 3所制备的铜电铸层进行了材料性能对比分析.以Inconel 718镍基合金叶片冷却孔为加工对象,利用所制备的带有纯铜电铸层的管电极进行了抗电蚀性能对比研究.试验结果表明:铸液中La2 O 3的添加量为1.2 g/L时,铜电铸层晶粒最细,晶粒平均直径为15.9μm,表面粗糙度降至0.140μm,显微硬度可达98.2 HV;用其制成的铜管电极损耗率较普通紫铜管电极和未添加纳米La2 O3的铜管电极损耗率分别降低了13.29%和7.26%.%In order to reduce EDM electrode wear rate of turbine blade cooling holes of high tem-perature nickel base alloy,based on precision electroforming processes,the process parameters of fundamental electroforming solution were optimized,and some pure copper electroforming samples of copper tube electrode were prepared with different nano La2 O3 addition quantities.These samples were used to compare with the copper electroforming samples prepared without La2 O3 .Blade cooling hole of Inconel 718 nickel base alloy was processed,and copper tube electrode was researched compar-atively to verify the performance of electrical corrosion resistance.Experimental results show that cop-per electroforming layers with smallest grain size 15.9μm,microhardness 98.2 HV,and roughness 0.140μm may be obtained with 1.2 g/L La2 O3 .Its electrode wear rate decreases 13.29% and 7.26%than pure copper and copper electroforming layer without nano La2 O3 addition respectively.