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Novel cooling strategies for improved protection of gas turbine blades.

机译:新型冷却策略可改善对燃气轮机叶片的保护。

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摘要

Modern gas turbines are operating at peak turbine inlet temperature well beyond the maximum endurable temperature of turbine blade material. As a result, hot gas-contacting blades or vanes have to be cooled intensively by using various cooling technologies, such as film cooling and internal cooling, in order to increase the fatigue lifetime of the engine.;In the present study, a series of experimental investigations were conducted to explore innovative cooling strategies for improved exterior and interior cooling of gas turbine blades. For the exterior cooling, the effectiveness of novel film cooling designs with coolant injection from Barchan-Dune-Shaped ramp (BDSR) and Barchan-Dune-Shaped injection compound (BDSIC) were evaluated in great detail, in comparison to that of conventional circular holes. While a high-resolution Particle Image Velocimetry (PIV) system was used to conduct detailed flow field measurements to quantify the dynamic mixing process between the coolant streams and the mainstream flows over the test plates, Pressure Sensitive Paint (PSP) technique was used to map the corresponding adiabatic film cooling effectiveness on the surface of interest based on a mass-flux analog to traditional temperature-based cooling effectiveness measurements. The measured effectiveness maps were correlated with the characteristics of the flow structures revealed from the detailed PIV measurement in order to elucidate underlying physics to explore/optimize design paradigms for a better protection of the critical components of turbine blades.;Beside exploration of novel cooling designs for film cooling, an experiment was performed to examine the compressibility effect on film cooling effectiveness by using PSP and PIV technique. The experimental studies were conducted in a transonic, open-circuit wind tunnel located at Iowa State University. The measured effectiveness revealed that the mainstream compressibility has limited effect on film effectiveness, and the effectiveness of transonic speed flow can be studied in a relative low-speed wind tunnel.;Pertinent to interior cooling of turbine blades, finally, an experimental investigation was also conducted to quantify the characteristics of the turbulent boundary layer flows over a dimpled surface. Many interesting flow features over the dimpled surfaces, such as the separation of incoming boundary layer flow at the dimple front rim, the formation and shedding of unsteady Kelvin-Helmholtz vortices over the dimple cavity, the impingement of the high-speed incoming flow onto the back rim of the dimple, and the generation of strong upwash flow over the back rim of dimple, were revealed clearly and quantitatively. This was found to correlate well with the enhanced heat transfer performance of dimpled surface design reported in previous studies.
机译:现代燃气轮机在最高涡轮进口温度下运行,远远超过了涡轮叶片材料的最大可承受温度。因此,必须使用各种冷却技术(例如薄膜冷却和内部冷却)对与热气接触的叶片或叶片进行集中冷却,以延长发动机的疲劳寿命。进行了实验研究,以探索创新的冷却策略,以改善燃气轮机叶片的内部和外部冷却。对于外部冷却,与常规圆孔相比,采用Barchan-Dune形坡道(BDSR)和Barchan-Dune形注入化合物(BDSIC)注入冷却剂的新型薄膜冷却设计的有效性得到了详细评估。 。虽然使用高分辨率粒子图像测速(PIV)系统进行详细的流场测量以量化冷却液流与测试板上主流之间的动态混合过程,但使用压敏涂料(PSP)技术绘制根据与传统的基于温度的冷却效率测量结果类似的质量通量,在目标表面上具有相应的绝热膜冷却效率。测得的效果图与详细的PIV测量所揭示的流动结构特征相关联,以阐明潜在的物理原理,以探索/优化设计范例,从而更好地保护涡轮叶片的关键部件。对于膜冷却,通过使用PSP和PIV技术进行了实验以检验压缩率对膜冷却效果的影响。实验研究是在爱荷华州立大学的跨音速开路风洞中进行的。测量的有效性表明,主流压缩性对薄膜有效性的影响有限,并且可以在相对低速的风洞中研究跨音速流的有效性。;与涡轮叶片的内部冷却有关,最后,还进行了实验研究进行量化湍流边界层在凹坑表面上流动的特性。在凹坑表面上有许多有趣的流动特征,例如在酒窝前缘处分离进入的边界层流,在酒窝腔上形成和释放不稳定的Kelvin-Helmholtz漩涡,以及高速进入的气流撞击到凹坑上。可以清楚,定量地显示出酒窝的后缘,以及酒窝后缘上产生的强烈的上洗流。发现这与先前研究中报道的凹坑表面设计的增强的传热性能良好相关。

著录项

  • 作者

    Zhou, Wenwu.;

  • 作者单位

    Iowa State University.;

  • 授予单位 Iowa State University.;
  • 学科 Aerospace engineering.
  • 学位 Ph.D.
  • 年度 2016
  • 页码 180 p.
  • 总页数 180
  • 原文格式 PDF
  • 正文语种 eng
  • 中图分类
  • 关键词

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