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Modeling springback in stamped automotive structures.

机译:在冲压汽车结构中模拟回弹。

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摘要

In sheet metal forming, the discrepancy between the fully loaded shape at the end of forming stage and the unloaded configuration is called springback. Springback is a major factor in preventing accurate dimensions of final products. Therefore, it is very important that springback be quantitatively predicted and compensated in the die design stage.;In this work, two different yield functions, i.e. Hill's 1948 and Yld 2000-2d, were used in conjunction with YU two-surface model. Moreover, two different numerical procedures were developed for numerical implementation of these models: (a) a semi-implicit approach and (b) a fully-implicit approach. The numerical procedures were used to develop user material subroutines for ABAQUS commercial software. Then, the subroutines were used to evaluate the capability of the model in prediction of springback for a channel draw process. In addition, the isotopic hardening (IH) and combined isotropic-nonlinear kinematic hardening (IH+NKH) models were also used to predict the springback of the problem. Finally, the springback profiles obtained by each model were compared with the experimental data. For DP600, the error in springback prediction is around 3% when YU model is used. For HSLA and AA6022, the error associated with YU model is less than 3% and 13% at 25% and 100% drawbead penetrations, respectively. The YU model does not predict the springback accurately for AKDQ and the error is around 30%. The results also show that the IH model overestimates the springback for all materials. For DP600 and AA6022, the results obtained by IH+NKH model are the same as those obtained by YU model. However, the YU model considerably improves the springback prediction compared to IH+NKH model for HSLA; while for AKDQ the IH+NKH model improves the springback prediction compared to YU model.;In sheet metal stamping, especially when drawbead is used, the material experiences several cycles of bending-unbending-reverse bending. Therefore, in to order to accurately predict springback, the constitutive model must be able to accurately describe the material behaviour during cyclic loading. Yoshida-Uemori (YU) two-surface model is one of the most sophisticated models which is capable of reproducing the transient Bauschinger effect, permanent softening and workhardening stagnation.
机译:在钣金成形中,在成形阶段结束时完全加载的形状与未加载的配置之间的差异称为回弹。回弹是防止最终产品尺寸准确的主要因素。因此,在模具设计阶段对回弹进行定量预测和补偿非常重要。在这项工作中,将两个不同的屈服函数(即Hill的1948年和Yld 2000-2d)与YU两面模型结合使用。此外,为这些模型的数值实现开发了两种不同的数值程序:(a)半隐式方法和(b)全隐式方法。数值过程用于为ABAQUS商业软件开发用户材料子例程。然后,使用子例程评估模型在预测通道绘制过程回弹方面的能力。此外,同位素强化(IH)和各向同性-非线性运动学强化(IH + NKH)组合模型也用于预测问题的回弹。最后,将每个模型获得的回弹曲线与实验数据进行比较。对于DP600,使用YU模型时回弹预测的误差约为3%。对于HSLA和AA6022,在25%和100%的拉延筋渗透率下,与YU模型相关的误差分别小于3%和13%。 YU模型不能准确预测AKDQ的回弹,误差约为30%。结果还表明,IH模型高估了所有材料的回弹。对于DP600和AA6022,通过IH + NKH模型获得的结果与通过YU模型获得的结果相同。然而,与用于HSLA的IH + NKH模型相比,YU模型大大改善了回弹预测。与YU模型相比,IH + NKH模型提高了回弹预测。在钣金冲压中,特别是在使用拉延筋时,材料经历了多次弯曲-未弯曲-反向弯曲的过程。因此,为了准确地预测回弹,本构模型必须能够准确地描述循环加载过程中的材料行为。吉田植森(YU)两面模型是最复杂的模型之一,能够重现瞬态Bauschinger效应,永久性软化和加工硬化停滞。

著录项

  • 作者

    Ghaei, Abbas.;

  • 作者单位

    University of Windsor (Canada).;

  • 授予单位 University of Windsor (Canada).;
  • 学科 Engineering Mechanical.
  • 学位 Ph.D.
  • 年度 2010
  • 页码 206 p.
  • 总页数 206
  • 原文格式 PDF
  • 正文语种 eng
  • 中图分类
  • 关键词

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