Integration of a wave rotor to an ultra-micro gas turbine (UmuGT).

摘要

Wave rotor technology has shown a significant potential for performance improvement of thermodynamic cycles. The wave rotor is an unsteady flow machine that utilizes shock waves to transfer energy from a high energy fluid to a low energy fluid, increasing both the temperature and the pressure of the low energy fluid. Used initially as a high pressure stage for a gas turbine locomotive engine, the wave rotor was commercialized only as a supercharging device for internal combustion engines, but recently there is a stronger research effort on implementing wave rotors as topping units or pressure gain combustors for gas turbines.; At the same time, Ultra Micro Gas Turbines (UmuGT) are expected to be a next generation of power source for applications from propulsion to power generation, from aerospace industry to electronic industry. Starting in 1995, with the MIT "Micro Gas Turbine" project, the mechanical engineering research world has explored more and more the idea of "Power MEMS". Microfabricated turbomachinery like turbines, compressors, pumps, but also electric generators, heat exchangers, internal combustion engines and rocket engines have been on the focus list of researchers for the past 10 years. The reason is simple: the output power is proportional to the mass flow rate of the working fluid through the engine, or the cross-sectional area while the mass or volume of the engine is proportional to the cube of the characteristic length, thus the power density tends to increase at small scales (Power/Mass=L -1). This is the so-called "cube square law".; This work investigates the possibilities of incorporating a wave rotor to an UmuGT and discusses the advantages of wave rotor as topping units for gas turbines, especially at microscale. Based on documented wave rotor efficiencies at larger scale and subsidized by both, a gasdynamic model that includes wall friction, and a CFD model, the wave rotor compression efficiency at microfabrication scale could be estimated at about 70%, which is much higher than the obtained efficiency obtained for centrifugal compressors in a microfabricated gas turbine. This dissertation also proposes several designs of ultra-micro wave rotors, including the novel concept of a radial-flow configuration. It describes a new and simplified design procedure as well as numerical simulations of these wave rotors. Results are obtained using FLUENT, a Computational Fluid Dynamics (CFD) commercial code. The vast information about the unsteady processes occurring during simulation is visualized. Last, two designs for experimental tests have been created, one for a micro shock tube and one for the ultra-micro wave rotor.; Theoretical and numerical results encourage the idea that at microscale, compression by shock waves may be more efficient than by conventional centrifugal compressors, thus making the ultra-micro wave rotor (UmuWR) a feasible idea for enhancing (upgrading) UmuGT.