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A model-based fan and burner control strategy for the in-bin drying and conditioning of corn.

机译:基于模型的风扇和燃烧器控制策略,用于在箱内干燥和调节玉米。

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摘要

Three different corn types (yellow dent, waxy and white) were used in a set of desorption and adsorption equilibrium moisture content (EMC) experiments. The ranges of temperature and moisture content (MC) for the tests were 0 to 25°C and 12 to 20%. The main conclusion was that the three corn types investigated had different adsorption and desorption EMC relationships. These corn type specific relationships were incorporated into a new model-based fan and burner control strategy for the in-bin drying and conditioning of corn. This Self-Adapting Variable Heat (SAVH) strategy incorporated the Thompson equilibrium drying model to predict MC changes in different layers of the grain mass. The drying model allowed the SAVH control strategy to successfully identify wet or dry weather conditions and target a uniform final MC for the entire grain mass.;This SAVH control strategy was successfully implemented in three field experiments during the 2004 drying season. The Post-Harvest Aeration and Storage Simulation Tool--Finite Difference Method (PHAST-FDM) software was further refined and validated by comparing the observed MC values for four natural air/low temperature (NA/LT) in-bin drying experiments with the predicted MC values.;On the basis of a 40-year analysis of weather data with respect to the performance of NA/LT in-bin drying systems, the Midwestern Corn Belt was divided into four regions. PHAST-FDM was used to study the performance of four NA/LT in-bin drying strategies for drying 20% initial.;On the basis of a 40-year analysis of weather data with respect to the performance of NA/LT in-bin drying systems, the Midwestern Corn Belt was divided into four regions. PHAST-FDM was used to study the performance of four NA/LT in-bin drying strategies for drying 20% initial MC corn in 13 locations within these regions. The simulation results showed that the SAVH strategy outperformed the other strategies on the basis of drying costs (from 1.1 to 9.6 ;The fine material distribution in the grain mass and the air velocity through the core and periphery locations in the bin were quantified for 15 NA/LT in-bin drying field tests. The best management practices of leveling the grain peak after filling the bin and coring the grain mass were implemented, and the improvement on the airflow distribution was quantified. Simulation results showed that operators of NA/LT in-bin drying systems could reduce drying costs from 25 to 33% by leveling the grain peak after loading the bin. An additional savings of 18 to 22% could be achieved by installing effective grain (and fine material) distributors or by coring the grain mass.
机译:在一组解吸和吸附平衡水分含量(EMC)实验中,使用了三种不同类型的玉米(黄色凹痕,蜡状和白色)。测试的温度和水分含量(MC)范围为0至25°C和12至20%。主要结论是,所研究的三种玉米类型具有不同的吸附和解吸EMC关系。这些特定于玉米类型的关系已合并到基于模型的新风机和燃烧器控制策略中,用于在箱内干燥和调节玉米。这种自适应变热(SAVH)策略结合了汤普森平衡干燥模型来预测谷物不同层中MC的变化。干燥模型使SAVH控制策略能够成功识别潮湿或干燥的天气条件,并针对整个谷物质量确定统一的最终MC .;该SAVH控制策略已在2004年干燥季节的三个田间试验中成功实施。采后曝气和储存模拟工具-有限差分法(PHAST-FDM)软件通过将四个自然空气/低温(NA / LT)箱内干燥实验的观察到的MC值与预测的MC值。在对NA / LT箱内干燥系统性能进行40年的天气数据分析的基础上,中西部玉米带分为四个区域。 PHAST-FDM用于研究20%初始干燥的四种NA / LT箱内干燥策略的性能;基于对NA / LT箱内性能的40年天气数据分析干燥系统,中西部玉米带分为四个区域。 PHAST-FDM用于研究四种NA / LT箱内干燥策略在这些区域内13个位置干燥20%初始MC玉米的性能。仿真结果表明,在干燥成本的基础上(从1.1到9.6),SAVH策略优于其他策略;在15 NA下量化了物料中细料的分布以及通过料斗核心和外围位置的空气速度/ LT箱内干燥现场试验,采用了最佳的管理方法,即在装满箱后对谷物峰进行校平并为谷物质量取芯,并对气流分布的改善进行量化,仿真结果表明NA / LT的操作者箱式干燥系统可通过在装载箱后平整谷物峰将干燥成本从25%降低至33%,通过安装有效的谷物(和细料)分配器或取芯去核可额外节省18-22% 。

著录项

  • 作者

    Bartosik, Ricardo E.;

  • 作者单位

    Purdue University.;

  • 授予单位 Purdue University.;
  • 学科 Engineering Agricultural.
  • 学位 Ph.D.
  • 年度 2005
  • 页码 193 p.
  • 总页数 193
  • 原文格式 PDF
  • 正文语种 eng
  • 中图分类
  • 关键词

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