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Applied Inventory Management: New Approaches to Age-Old Problems.

机译:应用库存管理:解决老问题的新方法。

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摘要

Supply chain management is one of the fundamental topics in the field of operations research, and a vast literature exists on the subject. Many recent developments in the field are rapidly narrowing the gap between the systems handled in the literature and the real-life problems companies need to solve on a day-to-day basis. However, there are certain features often observed in real-world systems that elude even these most recent developments. In this thesis, we consider a number of these features, and propose some new heuristics together with methodologies to evaluate their performance.;In Chapter 2, we consider a general two-echelon distribution system consisting of a depot and multiple sales outlets which face random demands for a given item. The replenishment process consists of two stages: the depot procures the item from an outside supplier, while the retailers' inventories are replenished by shipments from the depot. Both of the replenishment stages are associated with a given facility-specific leadtime. The depot as well as the retailers face a limited inventory capacity. We propose a heuristic for this class of dynamic programming models to obtain an upper bound on optimal costs, together with a new approach to generate lower bounds based on Lagrangian relaxation. We report on an extensive numerical study with close to 14,000 instances which evaluates the accuracy of the lower bound and the optimality gap of the various heuristic policies. Our study reveals that our policy performs exceedingly well almost across the entire parameter spectrum. In Chapter 3, we extend the model above to deal with distribution systems involving several items. In this setting, two interdependencies can arise between items that considerably complicate the problem. First, shared storage capacity at each of the retail outlets results in a trade-off between items; ordering more of one item means less space is available for another. Second, economies of scope can occur in the order costs if several items can be ordered from a single supplier, incurring only one fixed cost. To our knowledge, our approach is the first that has been proposed to handle such complex, multi-echelon, multi-item systems. We propose a heuristic for this class of dynamic programming models, to obtain an upper bound on optimal costs, together with an approach to generate lower bounds. We report on an extensive numerical study with close to 1,200 instances that reveals our heuristic performs excellently across the entire parameter spectrum. In Chapter 4, we consider a periodic-review stochastic inventory control system consisting of a single retailer which faces random demands for a given item, and in which demand forecasts are dynamically updated (for example, new information observed in one period may affect our beliefs about demand distributions in future periods). Replenishment orders are subject to fixed and variable costs. A number of heuristics exist to deal with such systems, but to our knowledge, no general approach exists to find lower bounds on optimal costs therein. We develop a general approach for finding lower bounds on the cost of such systems using an information relaxation. We test our approach in a model with advance demand information, and obtain good lower bounds over a range of problem parameters.;Finally, in Appendix A, we begin to tackle the problem of using these methods in real supply chain systems. We were able to obtain data from a luxury goods manufacturer to inspire our study. Unfortunately, the methods we developed in earlier chapters were not directly applicable to these data. Instead, we developed some alternate heuristic methods, and we considered statistical techniques that might be used to obtain the parameters required for these heuristics from the data available.
机译:供应链管理是运筹学领域的基本主题之一,关于这一主题的文献很多。该领域的许多最新进展正在迅速缩小文献中所处理的系统与公司日常需要解决的现实问题之间的差距。但是,在现实世界的系统中经常观察到某些功能,即使这些最新的发展也无法实现。在本文中,我们考虑了许多这些特征,并提出了一些新的启发式方法以及评估其性能的方法。在第二章中,我们考虑了一个由仓库和面对随机的多个销售网点组成的通用两级分销系统。给定项目的需求。补货过程包括两个阶段:仓库从外部供应商那里采购物品,而零售商的库存则由来自仓库的货物补充。这两个补货阶段都与给定的特定于工厂的交货时间相关联。仓库和零售商面临有限的库存能力。我们为此类动态规划模型提出一种启发式方法,以获取最优成本的上限,以及一种基于拉格朗日松弛法生成下限的新方法。我们报告了将近14,000个实例的广泛数值研究,该实例评估了各种启发式策略的下界和最优差距的准确性。我们的研究表明,我们的政策几乎在整个参数范围内都表现出色。在第3章中,我们扩展了上面的模型以处理涉及多个项目的分销系统。在这种情况下,项目之间可能会产生两个相互依赖关系,这使问题变得更加复杂。首先,每个零售店的共享存储容量会导致商品之间的权衡。订购更多一件物品意味着更少的空间可用于另一件物品。其次,如果可以从一个供应商处订购多个项目,那么订购成本就会产生范围经济性,只产生一个固定成本。就我们所知,我们的方法是处理此类复杂,多级,多项目系统的第一种方法。我们为此类动态规划模型提出了一种启发式方法,以获得最优成本的上限,以及一种产生下限的方法。我们报告了将近1,200个实例的大量数值研究,结果表明我们的启发式算法在整个参数范围内均具有出色的表现。在第4章中,我们考虑由单个零售商组成的定期审查随机库存控制系统,该零售商面对给定项目的随机需求,并且动态地更新需求预测(例如,在一个时期内观察到的新信息可能会影响我们的信念)关于未来期间的需求分布)。补给单受固定成本和可变成本的影响。存在许多用于处理此类系统的试探法,但是据我们所知,不存在找到其中最佳成本的下限的通用方法。我们开发了一种通用方法,可以使用信息松弛来找到此类系统成本的下限。我们在具有预先需求信息的模型中测试我们的方法,并在一系列问题参数上获得良好的下界。最后,在附录A中,我们开始解决在实际供应链系统中使用这些方法的问题。我们能够从奢侈品制造商那里获得数据,以启发我们的研究。不幸的是,我们在前几章中开发的方法并不直接适用于这些数据。相反,我们开发了一些替代的启发式方法,并考虑了可用于从可用数据中获取这些启发式所需参数的统计技术。

著录项

  • 作者

    Guetta, Charles R. Daniel.;

  • 作者单位

    Columbia University.;

  • 授予单位 Columbia University.;
  • 学科 Operations research.;Business administration.;Industrial engineering.
  • 学位 Ph.D.
  • 年度 2016
  • 页码 343 p.
  • 总页数 343
  • 原文格式 PDF
  • 正文语种 eng
  • 中图分类
  • 关键词

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