INVESTIGATION OF REVERSED SHEAR INDUCED MELT IMBALANCES IN INJECTION MOLDS

摘要

It has been proven that shear induced melt variations cause both cavity to cavity and intra-cavity filling imbalances. Cavity to cavity imbalances have been shown to result from the shear induced melt variations becoming separated in a runner branch. The high sheared outer laminates will follow the inside corner side of a branching runner and the low sheared material will follow along the opposite side of a branching runner. Unsupported theories suggest that these imbalances are a result of the local shear at the corner itself. This paper presents a study which shows that there is an additional phenomenon that occurs at the corner of a runner which is unrelated to either of the above mentioned theories, and that the effects are opposite. These opposite effects can be significant and are shown to cause filling imbalances of over 20%.