Research on the Application of Real-Time Monitoring System for Manufacturing Quality of Industrial Production Based on Industrial 4.0

摘要

Shanghai Volkswagen Powertrain implements the "transparent plant" project, as an example of the successful application of the enterprise version qs-STAT statistical analysis software. As a result of the combination of automobile, especially cars, the growing demand for personalized products for the consumer market, and thus in the implementation of the project, it both talk around the greatest degree of adaptation and to meet the multi-types, flexible production targets, And further use the contemporary information and network technology, to optimize and expand the traditional SPC system. And then through the improvement of "qs-STAT Enterprise Edition statistical analysis software" function, a whole plant network and real-time manufacturing quality monitoring system is completed, which not only includes function of automatic data entry, data visualization three-tier structure, statistical analysis, data management, but also provides a data distribution model's automatic selection, a variety of capacity assessment, and the quality of information archiving the requirements of enterprises. It can be called as a comprehensive solution. The last thing to mention is that the German Volkswagen (headquarters) hoped to copy the Czech Republic's Volkswagen Group's engine plant's lately completed, "transparent plant" project content which shows good results, intactly to Shanghai Volkswagen Powertrain. They may also be out of "good intentions." They hope that we can avoid some detours, since our domestic understanding of this ability is one-sided. After communication with Czech factory (by sending engineers out, and inviting them in), we recognized that there are big differences between the two plants, and "copy" is impossible and meaningless; we must do it based on our own feature. The final fact is after closely and unremitting efforts made by the Chinese engineers of both sides, a satisfying solution is finally provided to all sides after three years.