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Laser Ultrasound - A flexible Tool for the Inspection of complex CFK- Components and Welded Seams

机译:激光超声-用于检查复杂CFK部件和焊缝的灵活工具

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摘要

Modern production processes use more and more components made of new materials like carbon fiber reinforced plastics (CFRP). These components have different sizes, functionalities, high assembly complexity and high security requirements. In addition optimized joining processes, especially during welding are implemented in manufacturing processes. The increasing requirements during the manufacturing of complex products like cars and aircrafts demand new solutions for the quality assurance. The main focus is to find a measurement strategy that is cost effective, flexible and adaptive. The extension of the conventional ultrasound technique for non destructive testing with the laser ultrasound method brings new possibilities into the production processes for example for the inspection of small complex CFRP-parts like clips and the online observation during seam welding. In this paper we describe the principle of laser ultrasound, especially the adaptation of a laser ultrasound system to the requirements of non destructive testing of CFRP-components. An important point is the generation of the ultrasound wave in the surface of the component under investigation. We will show experimental results of different components with complex shape and different defects under the surface. In addition we will present our results for the detection of defects in metals. Because the online inspection of welded seams is of high interest experiments for the investigation of welded seams are demonstrated.
机译:现代生产过程中越来越多地使用由新材料制成的组件,例如碳纤维增强塑料(CFRP)。这些组件具有不同的尺寸,功能,较高的组装复杂度和较高的安全性要求。另外,在制造过程中实施了优化的连接过程,尤其是在焊接过程中。在汽车和飞机等复杂产品的制造过程中,不断增长的要求要求新的解决方案来保证质量。主要重点是找到一种经济高效,灵活且自适应的测量策略。激光超声方法对无损检测的常规超声技术的扩展为生产过程带来了新的可能性,例如用于检查小型复杂的CFRP零件(如夹子)以及在缝焊过程中进行在线观察。在本文中,我们描述了激光超声的原理,特别是激光超声系统对CFRP组件无损检测要求的适应性。重要的一点是在要检查的组件表面产生超声波。我们将展示具有复杂形状和表面缺陷的不同组件的实验结果。此外,我们还将介绍用于检测金属缺陷的结果。由于对焊缝的在线检查具有很高的兴趣,因此对用于焊缝研究的实验进行了演示。

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