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World First All Electric Subsea Well

机译:世界首先是电动海底良好

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K5F3, the world's first fully all-electric well of the subsea industry, has been opened to production on 4 August 2016. This paper will present the benefits of electric subsea control compared with current state-of-the-art hydraulics methods, describe R&D projects that led to this first industrial application, and outline the main project phases and milestones. Difficulties encountered will be presented, and lessons learned will be disclosed. Finally, this paper will present future plans for subsea electric control going forward. The current state of the art for subsea well control is based on hydraulic technology. Hydraulic fluid is supplied from a host facility to the subsea wells through dedicated tubes within an umbilical and is distributed to the wells, in which the typical components are the manifold, Christmas tree valves, and downhole safety valve. The all-electric subsea well consists of an electric subsea Christmas tree, electric downhole safety valve, and associated subsea control modules. Valve control is established via an electric cable. The main driver for this innovation is cost reduction. Umbilicals are complex, difficult to install, and highly expensive. Replacing hydraulic fluid tubes by an electric cable within the umbilical can provide a 15% cost savings over a 30-km step-out. Implementing electric technology for Christmas tree valves and downhole safety valve control can also generate a further 10% cost reduction. All-electric subsea control is also an enabler for subsea processing innovations for more cost-effective subsea developments in a low oil price context. A global 30% to 40% reduction, outside of market effects, is the goal. This technology improves control of environmental impact by removing the risk of hydraulic fluid release, and personnel safety is improved with the removal of high pressure equipment and containment on topside facilities. Finally, electric technology demonstrates higher reliability compared to hydraulic systems and offers less complex subsea distribution and simpler hardware components. Electric Christmas trees have been successfully operating on two wells of the K5 field offshore Netherlands since 2008, and the electric downhole safety valve has been developed. Although K5F3 is a subsea well in a shallow-water environment, all components have been qualified for 3,000 m of water. In 2015, the global control system has been fully qualified and successfully tested through factory acceptance testing (FAT), extended factory acceptance testing (e-FAT), and site integration testing (SIT).The well was spudded early 2016, completed in June, and successfully put on stream in August. Electric control of wells is already taken into account for conceptual development studies and will become the base case for all of one operator's deep offshore projects when K5F3 demonstrates the efficiency of the technology.
机译:K5F3是世界上第一个全电气井的海底行业,已于2016年8月4日开放生产。本文将介绍电气海底控制的益处与目前的最先进的液压方法,描述研发导致这一工业应用的项目,并概述主要项目阶段和里程碑。遇到的困难将会提出,并将披露经验教训。最后,本文将展示未来的海底电控计划前进。用于海底控制的最新技术基于液压技术。液压流体通过脐带内的专用管从主机设施供应到海底孔,并分布到井中,其中典型的部件是歧管,圣诞树阀和井下安全阀。全电海底良好地由电海底圣诞树,电井下安全阀和相关的海底控制模块组成。阀门控制通过电缆建立。这种创新的主要驱动因素是降低成本。脐带复杂,难以安装,非常昂贵。通过脐带内的电缆更换液压液管可以提供30公里的步骤超过15%的成本节约。为圣诞树阀和井下安全阀控制实施电气技术也可以进一步降低10%的成本。 All-Electric海底控制也是海底加工创新的推动因素,以便在低油价上下环境中更具成本效益的海底发展。在市场效应之外,全球30%〜40%减少,是目标。该技术通过去除液压流体释放的风险来改善对环境影响的控制,并通过去除高压设备和顶部设施的遏制来改善人员安全性。最后,与液压系统相比,电气技术展示了更高的可靠性,并提供了更少的海底分布和更简单的硬件组件。自2008年以来,电动圣诞树已成功地在荷兰的两大井上运营,并开发了电井下安全阀。虽然K5F3是浅水环境中的海底良好,但所有组件都有3,000米的水。 2015年,全球控制系统通过工厂验收测试(FAT),扩展工厂验收测试(E-FAT)以及网站集成测试(坐下)完全合格和成功测试。2016年初井是福克的井,六月,并在8月份成功汇集。井中的电控是概念性开发研究的考虑,并将成为当K5F3表现出技术效率时所有一个操作员的深层海上项目的基本情况。

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