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Experimental Study on Acoustic Emission Detection for Low Speed Heavy Duty Crane Slewing Bearing

机译:低速重型起重机回转轴承声发射检测的实验研究

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By use of the custom-built crane model, AE instrument and loads, a large amount of experiments have been done. For all AE signals acquired from the slewing bearing with no defect and with defect on different operation mode, AE signal parameter distribution analysis, AE signal parameter correlation analysis, AE signal frequency spectrum analysis have been achieved. The AE parameter distribution range for signals acquired from the slewing bearing with defect is much wider than that for those from the slewing bearing with no defect. By observing energy–duration correlation diagram, the defect signal can be identified evidently. Through frequency spectrum analysis, it can be found that the defect will lead to high frequency signal. In addition, the statistical analysis method is used to investigate the AE characteristics of the non-defective slewing bearing and defective slewing bearing. The statistical results of AE parameters are obtained respectively under different load and rotation speed of slewing bearing. Hits sum and energy sum of AE signal acquired from the slewing bearing with defect are much higher than the values acquired from the slewing bearing with no defect, and they increase with loads increasing. The maximum amplitude, hits sum, energy sum of AE signal acquired from slewing bearing with defect are all higher than those acquired from the slewing bearing with no defect regardless of rotation speed.
机译:通过使用定制的起重机模型,AE仪器和负载,已经完成了大量的实验。对于从回转轴承获取的所有AE信号,在不同操作模式下没有缺陷和缺陷,AE信号参数分布分析,AE信号参数相关分析,已经实现了AE信号频谱分析。用于从回转轴承的信号的信号的AE参数分布范围比来自带有没有缺陷的回转轴承的信号的信号的AE参数分布范围远宽。通过观察能量持续时间相关图,可以明显地识别缺陷信号。通过频谱分析,可以发现缺陷会导致高频信号。此外,统计分析方法用于研究无缺陷的回转轴承和缺陷的回转轴承的AE特性。分别根据不同负载和回转轴承的旋转速度获得AE参数的统计结果。从带有缺陷的回转轴承获取的AE信号的击中和和能量总和远高于没有缺陷的回转轴承获取的值,并且随着负载增加而增加。从回转轴承中获取的最大幅度,次数,偏离具有缺陷的AE信号的能量总和均高于从回转轴承获取的幅度,而无论旋转速度如何没有缺陷。

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