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NUMERIC SIMULATION OF ULTRA-HIGH PRESSURE ROTARY ATOMIZING WATERJET FLOW FIELD

机译:超高压旋转雾化水射流场的数值模拟

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Rust dismantling process using ultra-high pressure waterjet is carried out in a close vacuum cavity. When ultra-high pressure water flows out from nozzles, there is a temperature rise of 90°C generated. This temperature rise, combined with the powerful suction force produced by vacuum system and the atomization of waterjet brought by fast rotation of spraying rods, helps to achieve the process?s goals, which are cleaning the metal surface to expose its ?White Base?, drying the cleaned surface just after dismantling and generating no rust in a determined period after treatment. In this paper, the numeric simulation for complicated flow field of multi-bundle ultra-high pressure striking waterjet in a restricted space is conducted with the help of Mixture model for air and fluid two-phase flow, the k-ω model for turbulence flow and the FLWEN+software. The conclusions are: 1) the optimizing range for pressure and speed of flow field is S (the striking distance from nozzle outlet to cleaning surface) = 7 ~ 15mm; 2) the striking force and shearing force of high-speed waterjet vary with the changing of S. They reach their peak values when S = 15mm. This result is also consistent with the test results; and 3) the stability and convergence of k-ω model are the best among all applicable simulation models for turbulence flow, these lead to less computational time and higher efficiency.
机译:使用超高压水射流的防锈拆卸过程在紧密的真空腔中进行。当超高压水从喷嘴流出时,产生90℃的温度升高。这种温度升高,结合真空系统产生的强力吸力和喷水杆的快速旋转带来的水射精的雾化有助于实现清洁金属表面的工艺目标,以暴露它的白色基础?,在拆解后擦干清洁的表面并在治疗后确定的时间内产生无生锈。在本文中,在限制空间中的多束超高压撞击水射流的复杂流场的数值模拟是在空气和流体两相流的混合模型的帮助下进行,湍流流动的k-ω模型进行了限制的空间和flwen +软件。结论是:1)流场压力和速度的优化范围是S(从喷嘴出口到清洁表面的撞击距离)= 7〜15mm; 2)高速水射流的撞击力和剪切力随S的变化而变化。当S = 15mm时,它们达到峰值。该结果也与测试结果一致; 3)K-Ω模型的稳定性和收敛性是湍流流量的所有适用模拟模型中最好的,这些型仿真模型导致计算时间较少和更高的效率。

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