The management of flow assisted corrosion (FAC) has been a part of the maintenance of piping in nuclear power plants for more than 15 years. Programs have been set up to identify vulnerable locations, perform inspections, characterize the degraded configurations, and evaluate the structural integrity of the degraded sections. The section of the pipe is repaired or replaced if the structural integrity cannot be established for the projected degraded section at the next outage. During the past 15 years, significant improvements have been made to every aspect of the program including structural integrity evaluation. Simplified methods and rules are established in ASME Section XI code and in several code cases for verifying structural integrity. The evaluation of structural integrity is performed during the plant outage prior to a decision for repair or replacement. Any improvement in structural integrity evaluation to extend the life of a component by one additional operating cycle can help in performance of repair/replacement of component in a planned manner. Simplified methods and rules provided in the code can be easily used for analysis of pipe sections with degraded area with uniform wall thickness and for non-uniformly degraded sections, provided the degraded portions are modeled with uniform wall thickness equal to the lowest thickness of the section. The representation of a non-uniformly degraded section in this manner is necessarily conservative. The purpose of this paper is to develop methodology to analyze the non-uniformly degraded sections subjected to pressure and moment loading by modeling it in a manner that accounts for the non-uniform cross-section. The formulation developed here is more realistic than the code methodology and is still conservative. The results are presented in form of charts comparing the limit moment capacity of the degraded sections calculated by the formulation in this paper with that using ASME code formulation. The paper concludes that the proposed formulation can be used to supplement the ASME Code method to extend the remaining life of FAC degraded components.
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