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Chapter 71 Torsional Vibration Analysis Applied for Centrifugal Pump Condition Monitoring

机译:第71章扭振分析在离心泵状态监测中的应用

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Vibrations analysis of rotating machinery offers abundant information about failure root-causes and asset condition, as well as aiding early failure detection and prognosis. Vibration based condition monitoring normally focuses on lateral vibrations, as measurement techniques and technologies are highly developed and standardized, in comparison with torsional vibration measurement. However, the later describes the effects of the main forces acting on rotating machines and the primary shaft function, i.e. transmitting torque. The present work focuses on torsional vibration measurement and analysis of a 110 kW primary coolant circuit centrifugal pump of a Nuclear Research Reactor (comprising impeller, flywheel and motor shafts, linked by flexible couplings) during start-up and operation. A measurement technique and a methodology for condition monitoring based on torsional vibration analysis are presented. A modal analysis based on a Finite Element Model is presented as support tool for this kind of technology, showing high dependence of the shaft torsional behaviour with the shaft flexible coupling stiffness. Experimental results during the pump start up and steady state operation at different loads are presented, showing torsional vibrations of the pump shaft close to rotor's first torsional mode. This kind of analysis yields vital information about the asset's condition that doesn't show up in lateral vibration data.
机译:旋转机械的振动分析提供了有关故障根本原因和资产状况的丰富信息,并有助于早期故障检测和预测。基于振动的状态监测通常侧重于横向振动,因为与扭转振动测量相比,测量技术和技术高度发达和标准化。然而,后者描述了作用在旋转机器上的主要作用力和主轴功能的影响,即传递扭矩。本文主要研究核研究反应堆一回路110千瓦离心泵(包括叶轮、飞轮和电机轴,通过挠性联轴器连接)在启动和运行期间的扭转振动测量和分析。提出了一种基于扭振分析的状态监测技术和方法。基于有限元模型的模态分析作为这类技术的支撑工具,显示了轴扭转行为与轴挠性联轴器刚度的高度依赖性。给出了泵在不同负载下启动和稳态运行期间的实验结果,表明泵轴的扭转振动接近转子的第一扭转模态。这种分析会产生有关资产状况的重要信息,而这些信息不会出现在横向振动数据中。

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