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Dynamic Characteristics of a Micro-Sheet-Forming Machine System

机译:微板形成机系统的动态特性

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Dynamic characteristics of a micro-forming machine system are of significant importance to be considered if high-precision micro-parts are to be produced. This is because forming tolerances may be within a range of sub-microns up to 5~15% of the thickness of a thin sheet-metal (e.g. <100μm) being used in micro-sheet-forming. Achievability of the quality parts often vary with the machine-system performance and process parameters being set, and it largely depends on the understanding of the machine and tool system's dynamic characteristics and effectiveness of the control of the machine and the process. Nevertheless, there has been lack of the effort in this field of research. Significant number of the efforts in this field were focused mainly on discrete and/slow processes where the dynamic characteristics of the forming systems were often neglected. This paper presents the dynamic characteristics of an autonomous micro-sheet-forming machine system and its effect towards the produced parts' quality. These have been studied by combining finite element analysis and forming experiment, with a particular focus on the combined effects from the machine, tooling system and the sheet-metal feeding system (the strip feeder). The results showed that, besides importance of the dynamic performance of the machine and the tool-system, dynamic characteristics of the material-feeding plays an important part in determining the parts' quality produced.
机译:如果要生产高精度微零件,微成型机系统的动态特性是显着的重要性。这是因为形成公差可以在亚微米的一定范围内,其厚度为薄薄的金属板(例如<100μm)的5〜15%用于微片形成。质量零件的可实现性通常随着机器系统性能和过程参数而变化,并且在很大程度上取决于了解机器和工具系统的动态特性和控制机器的有效性和过程。尽管如此,在这一研究领域缺乏努力。该领域的大量努力主要集中在分立和/缓慢的过程中,其中形成系统的动态特性通常被忽略。本文介绍了自主微板成型机系统的动态特性及其对所产生的零件质量的影响。通过组合有限元分析和成型实验来研究这些,特别侧重于机器,工具系统和钣金馈送系统(条带馈线)的组合效果。结果表明,除了机器动态性能和工具系统的重要性之外,材料馈送的动态特性在确定所产生的零件质量方面起着重要的部分。

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