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CASE STUDIES FOR VARIOUS IGCC PARAMETERS USING BLENDED COAL/BIOMASS WITH SUPERCRITICAL STEAM BOTTOM CYCLES

机译:使用混合煤/生物质具有超临界蒸汽底循环的各种IGCC参数的案例研究

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Great efforts have been spent to reduce the greenhouse gas (GHG) emissions and improve the efficiency of the Integrated Gasification Combined Cycle (IGCC). This study focuses on investigating two approaches to achieve these goals. First, replace the traditional subcritical Rankine steam cycle of the overall plant with a supercritical steam cycle. Second, add different amounts of biomass as feedstock to reduce carbon footprint as well as the SO_x and NO_x emissions. The goal of this study is to examine the thermal and economic impact of different design implementations for an IGCC plant. The parametric dichotomies investigated were: radiant cooling vs. syngas quenching, dry-fed vs. slurry-fed gasification (particularly in relation to sour-shift and sweet-shift carbon capture systems), oxygen-blown vs. air-blown gasifiers, low-rank coals vs. high-rank coals, and options for using syngas or alternative fuels for the duct burner in the heat recovery steam generator (HRSG) to raise achieve the desired steam turbine inlet temperature. Employing biomass as a feedstock has the advantage of being carbon neutral or even carbon negative if carbon is captured and sequestered (CCS), whether the goal is to generate chemicals or provide electrical power. However, due to a limited supply of feedstock, biomass plants are usually small, which results in higher capital and production costs. Considering these challenges, it is more economically attractive and less technically challenging to co-gasify biomass wastes with coal. Using the commercial software, Thermoflow?, the case studies were performed on a simulated 250 MW coal IGCC plant located near New Orleans and co-fed with biomass from 10% to 50% by weight. The analysis is conducted using lower heating value (LHV) and 2011 USD as the standard. The results show that syngas coolers are more efficient than quench systems (by 5.5 percentage points), but are also more expensive (by $500/kW and 0.6 cents/kW-hr). For the feeding system, dry-fed is more efficient than slurry-fed (by 2.2-2.5 points) and less expensive (by $200/kW and 0.5 cents/kW-hr). Sour-shift CCS is both more efficient (by 3 percentage points) and cheaper (by $600/kW or 1.5 cents/kW-hr) than sweet-shift CCS Natural gas is a better duct burner fuel than syngas (by 1.7 percentage points efficiency, $400/kW capital, and 0.5 cents/kW-hr CoE). Higher-ranked coals are more efficient than lower-ranked coals (2.8 points without biomass, or 1.5 percentage points with biomass), and have lower capital cost (by $600/kW without using biomass, or $400/kW with biomass.) Without biomass, they produce a lower total CoE (by 0.1 cents/kW-hr), but are 0.21 cents/kW-hr more expensive with biomass. Finally, plants with biomass and low-rank coal feedstock are both more efficient and have lower costs than those with pure coal: just 10% biomass seems to increase the efficiency by 0.7 points and reduce costs by $400/kW and 0.3 cents/kW-hr. However, for high-rank coals, this trend is different: efficiency decreases by 0.7 points and CoE increases by 0.1 cents/kW-hr, but capital costs still decrease by about $160/kW.
机译:已经花费巨大努力降低温室气体(GHG)排放,提高综合气化联合循环(IGCC)的效率。本研究重点是调查两种实现这些目标的方法。首先,用超临界蒸汽循环取代整个植物的传统亚临界Quaneine蒸汽循环。其次,将不同量的生物质添加为原料以减少碳足迹以及SO_X和NO_X排放。本研究的目的是研究不同设计实施对IGCC工厂的热量和经济影响。研究的参数化二分法是:辐射冷却与合成气猝灭,干喂养与浆料喂养气化(特别是与酸换碳捕获系统有关),氧气吹气与空气吹气剂,低-Rank煤煤与高级煤,以及用于热回收蒸汽发生器(HRSG)中的管道燃烧器的合成气或替代燃料的选项,以升高所需的汽轮机入口温度。使用生物量作为原料的优点是碳中性甚至碳负数,如果碳被捕获并被隔离(CCS),则目标是产生化学品或提供电力。然而,由于原料供应有限,生物质植物通常很小,这导致资金和生产成本更高。考虑到这些挑战,在与煤炭共同气化生物量浪费更具经济上有吸引力和技术性地挑战。使用商业软件Thermoflow?,在新奥尔良附近的模拟250兆瓦煤IGCC工厂进行案例研究,并将生物质从10%重量送入。分析是使用较低的加热值(LHV)和2011美元作为标准进行的。结果表明,合成气冷却器比淬火系统更有效(按5.5个百分点),但也更昂贵(以500美元/千瓦和0.6美分/ kW-hr)。对于饲养系统,干喂养比浆料喂养更有效(2.2-2.5点),更便宜(预测200 / kW和0.5美分/ kW-hr)。 Sour-Shift CCS既高效(按3个百分点)和更便宜(超过600美元或1.5美分/ kW-HR),而不是甜换档CCS天然气比合成气更好的管道燃烧器燃料(效率为1.7个百分点,400美元/千瓦资本和0.5美分/千瓦的COE)。较高的煤比较低的煤更有效(2.8点没有生物量,或生物量的1.5个百分点),并且具有较低的资本成本(不使用生物量的600 / kW,或400美元/ kW的生物量。)没有生物量,它们产生较低的总体COE(0.1美分/ kW-HR),但为生物质的0.21美分/ kW-hr更昂贵。最后,具有生物质和低级煤炭原料的植物比纯煤的成本更高,成本较低:只需10%的生物量似乎将效率提高0.7点,并降低成本400美元和0.3美分/ kW-人力资源。然而,对于高级煤,这种趋势不同:效率降低0.7点,COE增加0.1美分/千克/千克,但资本成本仍然减少约160美元/千瓦。

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