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SUPERFINISHING OF BEARING RINGS USING ELASTIC BONDED GRINDING WHEELS

机译:弹性粘合磨轮的轴承环超缺陷

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The running behavior of ball bearings is highly affected by the surface topography of the bearing rings. Radial deviations in form of waviness lead to vibrations and thus, noise disturbance. The surface roughness is highly affecting the life time of a ball bearing. The parameters of the Abbott-curve are describing the tribological behavior of the surface. The core roughness depth R_k and reduced peak height R_(pk) are supposed to be small. These parameters characterize the roughness peaks of the topography which are removed during the first application hours of the ball bearing, leading to particles which further enhance the ball bearing wear. The reduced valley height R_(vk) should have a comparatively higher value, because the valleys are keeping the lubricant in the friction zone. Today, bearing rings are made of hardened bearing steel 100Cr6. The last two process steps are grinding and superfinishing. The superfinishing process is conducted at a separate machine using honing stones [1, 2]. This requires a new clamping of the bearing ring, reducing the form accuracy and increasing the non-productive time in production.
机译:滚珠轴承的运行行为受到轴承环的表面形貌的高度影响。波纹形式的径向偏差导致振动,从而导致噪音干扰。表面粗糙度高度影响滚珠轴承的寿命。 Abbott-曲线的参数描述了表面的摩擦学行为。应该小的核心粗糙度深度R_K和降低的峰值高度R_(PK)。这些参数表征了在滚珠轴承的第一施加时间在第一施加时间在滚珠轴承期间去除的粗糙度峰,导致进一步增强滚珠轴承磨损的颗粒。降低的山谷高度R_(VK)应具有相对较高的值,因为谷谷在摩擦区保持润滑剂。如今,轴承环由硬化轴承钢100Cr6制成。最后两个流程步骤是磨削和超缺陷。使用珩磨结石[1,2],在单独的机器上进行超缺陷过程。这需要新的轴承环夹紧,降低了形式精度并增加了生产中的非生产时间。

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