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Solvent-resistant Microfluidic Devices Made from PFHDA Resins by Micro-stereolithography

机译:PFHDA树脂通过微立体光刻技术制成的耐溶剂微流体装置

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Chemically resistant polymer materials are of great interest due to their versatile implementation in a broad range ofapplications, including the design of robust microfluidic devices. While flow cells, conventionally fabricated by usingpoly(dimethylsiloxane) (PDMS), are hardly resistant toward organic solvents, fluorinated materials are chemically inert.However, focusing on the latest developments in microfluidic device design via high-resolution additive manufacturing,e.g., based on micro-stereolithography (μSL), only a few resin formulations have been demonstrated suitable for 3Dprinting chemically resistant polymer objects. Here, we introduce a homemade resin formulation based on1H,1H,6H,6H-Perfluoro-1,6-hexyl diacrylate (PFHDA) for high-resolution 3D printing utilizing μSL. By investigatingthe optical dose, the wettability, the resistance toward organic solvents, and the minimal resolution achievable, wefabricate inner structures down to 200 μm. Finally, water-in-oil (W/O) emulsions are generated in a 3D-printed dropletmaker with planar microchannel geometry made from the PFHDA-based resin yielding droplets with an averagediameter of 271 μm ± 26 μm. The presented material is resistant against commonly used organic solvents includingTHF, DMF and toluene with a swelling below 1.5% and shows no solvent-induced damage to the micro-printedstructure, which makes the PFHDA-based resin a promising base material for several potential applications such asorganic synthesis in microreactors.
机译:耐化学腐蚀的聚合物材料因其广泛的应用范围而广受关注 应用,包括坚固的微流控设备的设计。流通池,通常使用 聚二甲基硅氧烷(PDMS)对有机溶剂几乎没有抵抗力,氟化材料是化学惰性的。 但是,关注通过高分辨率增材制造在微流体设备设计方面的最新进展, 例如,基于微立体光刻(μSL),仅证明了几种适用于3D的树脂配方 印刷耐化学腐蚀的聚合物物体。在这里,我们介绍一种基于 1H,1H,6H,6H-全氟-1,6-己二丙烯酸酯(PFHDA),用于使用μSL进行高分辨率3D打印。通过调查 光学剂量,润湿性,对有机溶剂的耐受性以及可达到的最小分辨率,我们 制造低至200μm的内部结构。最后,在3D打印的液滴中生成油包水(W / O)乳液 由基于PFHDA的树脂制成的具有平面微通道几何形状的制造商,产生的液滴平均 直径271μm±26μm。所提供的材料可抵抗常用的有机溶剂,包括 THF,DMF和甲苯,溶胀度低于1.5%,对微印刷品没有溶剂引起的损坏 结构,使得PFHDA基树脂成为多种潜在应用的有前途的基础材料,例如 微反应器中的有机合成。

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