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Design and manufacturing of a precision cryogenic actuator

机译:精密低温致动器的设计与制造

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The CEA CryoMechanism (CM35) was created in the late nineties from the association of basic industrial components. At this stage, the goal was to design a very robust and highly repeatable rotating actuator that could operate from room temperature, down to cryogenic temperatures (20K) with a very low power dissipation. This first model was designed according rules of thumb for ground instruments. Manufactured in 12 units series in 2004 (including two spare units), ten CM are operating once every hour in the mid-infrared imager/spectrometer VISIR, on the Very Large Telescope in Chile, without any major failure reported. From 2010 to 2012, within the framework of the Mid InfraRed Instrument (MIRI) on the James Webb Space Telescope (JWST), a significant evolution of the CM35 was done in order to become a space mechanism. The new CM35 was designed, manufactured and tested according to the flight qualification test program. For this test campaign, thermal cycles (293K-20K), vibrations and life-test (150,000 actuations) were carried out. This test phases allowed to highlight some upgrades to be implemented such as the vibrations behavior improvement. From 2008 to 2012, a smaller CM, called CM21, was developed with a major evolution in the mechanical architecture that reduced the number of part, so minimize the manufacturing cost and time to integration. This model was implanted in CAMISTIC instrument in Antarctic. Today, within the framework of EUCLID mission (launch expected by 2021), the CM35 development, based on the same basic industrial components from the beginning but with the optimized CM21 design, is complete and reaches the status of a flight model mechanism. This is one of the first flight components delivered in the Euclid space mission. The story of CM is not finished yet as this actuator is going to be dispatched into the ELT-METIS instrument by 2021 (Extremely Large Telescope, Mid Infrared ELT Imager and Spectrograph) to rotate around 20 optical wheels. To achieve this goal, the CM design has been reconsidered with a goal of cost optimization. This paper explains the system constraints that had an impact on the conception of the CryoMechanism keeping in mind the links with the cryogenic environment constraints. A focus is done on the mechanical simulations developed for the modeling of the bearing and the correlation from dynamic analysis and vibration test measures. The paper will highlight the manufacturing challenges that have led to a highly repeatable actuator, capable of operations in the range from 300K down to 10K.
机译:CEA冷冻机制(CM35)是在基本工业部件协会的九十年代晚期创建的。在此阶段,目标是设计一种非常坚固且可重复的旋转致动器,可以从室温下运行到低温温度(20K),具有非常低的功耗。第一个模型是根据地面仪器的拇指规则设计的。 2004年12个单位系列制造(包括两个备用单位),10厘米在中红外成像仪/光谱仪Visir中每小时运转一次,在智利的非常大的望远镜上,没有报道任何重大故障。从2010年到2012年,在詹姆斯韦伯太空望远镜(JWST)上的红外仪器(Miri)的框架内,CM35的显着演变是为了成为空间机制而完成的。根据飞行资格测试计划设计,制造和测试新的CM35。对于此测试活动,进行热循环(293k-20k),振动和寿命测试(150,000个致动)。此测试阶段允许突出显示一些升级,例如振动行为改进。从2008年到2012年,一个较小的厘米,称为cm21,在机械架构中的主要演变,减少了部分的数量,使制造成本和集成时间最小化。该模型植入南极的凸文仪器。如今,在欧几里德使命框架内(预计2021年推出),CM35开发,基于同一基本工业组件从一开始而是通过优化的CM21设计,完成并达到飞行模型机制的状态。这是在欧几里德空间任务中提供的第一个飞行组件之一。厘米的故事尚未完成,因为该执行器将被2021(极大的望远镜,中红外灯头成像器和光谱仪)送入ELT-Metis仪器以围绕20个光学轮旋转。为实现这一目标,CM设计已被重新考虑,其具有成本优化的目标。本文解释了对牢牢有关与低温环境约束的联系的联系对冷冻机制的概念产生影响的系统约束。在为轴承建模和与动态分析和振动测试措施中的相关性开发的机械模拟上进行了重点。本文将突出导致高度可重复执行器的制造挑战,能够在300k下至10k的范围内进行操作。

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