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NUMERICAL INVESTIGATION ON FLOW AND HEAT TRANSFER IN MATRIX COOLING CHANNELS FOR TURBINE BLADES

机译:涡轮叶片冷却通道内流动与传热的数值研究

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Matrix cooling is one kind of internal cooling structures applied to protect turbine blades. This paper investigated the flow field and heat transfer performance in matrix cooling channels experimentally and numerically. A testing section (rib angle of 45-deg, rib thickness of 30mm, rib height of 30mm and sub-channel width of 30mm) made of Plexiglas was build and connected to a wind tunnel sysytem. And Transient Liquid Crystal (TLC) technique was applied to obtain the detailed heat transfer distribution on the primary surface inside the matrix cooling channel. The experiment was performed under different Reynolds numbers varying from 18428 to 28327, based on the channel inlet hydraulic diameter; also the overall pressure drop across the channel was measured. Experimental results were used to calibrate the numerical solution obtained by computational fluid dynamics (CFD) method. During the numerical simulation process, structured grids and k-w turbulence model was employed. And a good agreement is obtained between experimental and CFD results for both pressure drop and heat transfer performance. Channels of various structural parameters (rib angle, rib thickness and sub-channel width) were then studied by numerical simulation, three rib angles (30-deg, 45-deg and 60-deg), three rib thicknesses (1.8mm, 3mm and 5mm) and three sub-channel widths (3mm, 5mm and 9mm) were considered, with the rib height 3mm for all the cases. Numerical results showed that the sidewall turnings made the greatest contribution to heat transfer enhancement but caused very large pressure drop meanwhile. The overall heat transfer and pressure drop increase with rib angle and rib width but decrease with sub-channel width. The thermal performance factor decreases with rib angle and rib width, while it showed a non-monotonic dependency on sub-channel width. Among the three structural parameters, rib angle has the most significant effect on the performance of matrix cooling channel.
机译:基体冷却是一种用于保护涡轮机叶片的内部冷却结构。本文通过实验和数值研究了基体冷却通道中的流场和传热性能。建造了由有机玻璃制成的测试部分(肋角为45度,肋骨厚度为30mm,肋骨高度为30mm,子通道宽度为30mm),并将其连接到风洞系统。然后,采用瞬态液晶(TLC)技术获得了矩阵冷却通道内部主表面上详细的传热分布。根据通道入口水力直径,该实验是在18428至28327的不同雷诺数下进行的;还测量了整个通道的总压降。实验结果用于校准通过计算流体力学(CFD)方法获得的数值解。在数值模拟过程中,采用了结构化网格和k-w湍流模型。实验和CFD结果在压降和传热性能上都取得了很好的一致性。然后通过数值模拟研究各种结构参数的通道(肋角,肋骨厚度和子通道宽度),三个肋骨角(30度,45度和60度),三种肋骨厚度(1.8mm,3mm和考虑5毫米)和三个子通道宽度(3毫米,5毫米和9毫米),所有情况下的肋骨高度均为3毫米。数值结果表明,侧壁拐弯对强化传热的贡献最大,但同时引起很大的压降。总体传热和压降随肋骨角度和肋骨宽度而增加,但随子通道宽度而减小。热性能因子随肋骨角度和肋骨宽度而减小,而对子通道宽度却表现出非单调依赖性。在这三个结构参数中,肋角对基体冷却通道的性能影响最大。

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