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NUMERICAL ANALYSIS ON NON-EQUILIBRIUM STEAM CONDENSING FLOW IN ROTATING MACHINERY

机译:旋转机械中非平衡蒸汽凝结流动的数值分析

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Flow of steam, different from other gas flows, involves droplet generation in flow expansion process. This phase transition affects not only the flow fields, but also machine performance including efficiency. In addition, it is totally harmful for machine structures as blades and casing. Therefore, prevention or preparation of droplet generation in steam flows is dreadfully important in stable machine operation. Nowadays, Computational Fluid Dynamics (CFD) is widely used in machine design and optimization process. Thus, simulation with CFD should consider this droplet generation phenomena to predict internal flows precisely. Many studies that analyze steam condensing flow in nozzles, cascades and steam turbines were carried out. Though, the flows of wet-steam which include non-equilibrium phase-transition phenomena are still difficult to predict, especially in the 3D rotating cases as steam turbines. Therefore, more studies are required to get comparable results with experiment. In this study, non-equilibrium wet-steam model was implemented on T-Flow to simulate realistic non-equilibrium steam condensing flow. In the cases of White cascade, characteristics of wet-steam flow were studied and pressure distributions were compared with experimental results for model validation. To use implemented wet-steam model for calculating flows in rotation, especially in steam turbines, a study of steam condensing flow in single stage steam turbine was conducted. Interaction between the stator and rotor using frozen rotor or mixing plane method in steady calculations were compared in order to find the effects of used interface on flow fields and steam condensation. As a result, condensing flows were predicted well even in the rotating cases by using non-equilibrium wet-steam model. The wet-steam parameters (nucleation, droplet size, wetness) are differed throughout the spans due to 3D effects and influenced by selection of interface as expected. In addition, droplet generation enhances entropy rise throughout the domain. The case using mixing plane seems to be overestimate the size of high wetness zone and it is recommended to use frozen rotor in multi-phase calculations. However, to apply this model in general cases, comparison with experimental data from real steam turbines should be conducted in further studies.
机译:与其他气体流不同,蒸汽流在流膨胀过程中涉及液滴的产生。这种相变不仅影响流场,而且影响机器性能,包括效率。另外,它对于叶片和机壳等机械结构完全有害。因此,在稳定的机器操作中,防止或制备蒸汽流中的液滴产生非常重要。如今,计算流体动力学(CFD)广泛用于机器设计和优化过程。因此,使用CFD进行的仿真应考虑这种液滴生成现象,以准确预测内部流量。进行了许多分析喷嘴,叶栅和蒸汽轮机中的蒸汽冷凝流的研究。但是,包括非平衡相变现象的湿蒸汽流仍然很难预测,尤其是在3D旋转情况下,如蒸汽轮机。因此,需要更多的研究来获得与实验相当的结果。在这项研究中,在T-Flow上实现了非平衡湿蒸汽模型,以模拟实际的非平衡蒸汽冷凝流。在怀特级联的情况下,研究了湿蒸汽的流动特性,并将压力分布与实验结果进行了比较,以进行模型验证。为了利用已实施的湿蒸汽模型来计算旋转中的流量,尤其是在蒸汽轮机中,对单级蒸汽轮机中的蒸汽冷凝流进行了研究。为了确定所使用的界面对流场和蒸汽凝结的影响,在稳定计算中比较了使用冷冻转子或混合平面法的定子与转子之间的相互作用。结果,通过使用非平衡湿蒸汽模型,即使在旋转情况下也可以很好地预测冷凝流量。由于3D效果,整个范围内的湿蒸汽参数(成核,液滴尺寸,湿度)均不同,并且受界面选择的影响。另外,液滴的产生增强了整个域中的熵上升。使用混合平面的情况似乎高估了高湿区的大小,建议在多相计算中使用冷冻转子。但是,要在一般情况下应用此模型,应在进一步研究中与真实蒸汽轮机的实验数据进行比较。

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