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Investigating the Effect of Sand Concentration on Erosion Rate in Slurry Flows

机译:研究泥浆浓度对砂浆流中侵蚀率的影响

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Oil produced from offshore reservoirs may contain sand particles. Sand particles in slurry flows impact pipeline walls and cause erosion damage. Therefore, predicting the erosion rate is very crucial to the oil industry. In order to gain a better understanding of the effect of sand concentration on erosion ratio, a series of submerged impinging jet tests was conducted. Total erosion ratio was calculated by measuring the weight loss. It was found that for 1 cP fluid viscosity, the erosion ratio decreases as sand loading increases, whereas for 15 and 20 cP fluid viscosities, erosion ratio remains approximately constant. This observation can be ascribed to more sand particle rebounds near the surface at higher concentrations, which can form a protective cloud reducing the number of particle impacts on the target surface. This effect may become less important for fluid flows with higher viscosities. Also, Computational Fluid Dynamics (CFD) simulations were performed. It is found that unlike the conventional Eulerian - Lagrangian approach, Eulerian - Granular approach is capable of capturing the decrease in erosion ratio in higher sand loadings.
机译:从海上油藏中产生的石油可能含有沙粒。泥浆流中的沙粒会撞击管道壁并造成侵蚀破坏。因此,预测腐蚀速率对石油工业至关重要。为了更好地了解砂浓度对侵蚀率的影响,进行了一系列的水下冲击射流试验。通过测量失重来计算总侵蚀率。已发现,对于1 cP的流体粘度,腐蚀率随砂载量的增加而降低,而对于15和20 cP的流体粘度,腐蚀率保持大致恒定。该观察结果可以归因于较高浓度下地表附近更多的沙粒反弹,这可以形成保护性云层,从而减少粒子对目标表面的撞击次数。对于具有较高粘度的流体流,此影响可能不再那么重要。此外,进行了计算流体动力学(CFD)模拟。已发现,与常规的欧拉-拉格朗日方法不同,欧拉-颗粒法能够捕获较高砂载下侵蚀率的降低。

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