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UNSTEADY CFD SIMULATION OF CONTROL VALVE IN THROTTLING CONDITIONS AND COMPARISON WITH EXPERIMENTS

机译:节流工况下控制阀的非定常CFD模拟及实验比较

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The operational flexibility of steam power plant is becoming more important as power generation becomes increasingly decentralized, with a growing contribution from renewable energy sources. In a power plant the control valve is a key component to guarantee the control of the plant of which is increasingly demanded to extend the operational capability. At specific operating conditions, the control valve could experience vibrations. In this paper, the physical phenomena of the unsteady aerodynamic excitation force have been investigated by means of CFD techniques. An in-house code was used to simulate the flow-induced vibration. Unsteady transonic 3D simulation generally requires huge computational effort. A novel unsteady quasi-3D approach has been developed and applied as pre-design tool to establish the qualitatively operational map of the valve and to detect the critical operational range, to reduce the number of detailed 3D simulations. The numerical results are compared with experimental test undertaken in the Central Research Institute of Electric Power Industry and full 3D simulation performed with the commercial tool CFX, using the Scale-Adaptive Simulation (SaS) turbulence model. Different pressure drops at certain lift have been selected from the operational map and reproduced numerically. Different modes have been identified, from stochastic behavior with wide width of frequency to periodic flow with one dominant frequency. Results indicate good agreement between the predicted frequency and amplitude and benchmark experiments. The quasi-3D simulation is able to reproduce the principle behavior of the flow field for different drop of pressure and capture the different operational mode. Similar behaviour has been detected also for the selected operating condition in the full 3D analysis. In addition, flutter calculation of the downstream pipe is carried out. It has demonstrated that the implementation of oscillating discharge piping influences the amplitudes and frequency of the upstream flow region.
机译:随着可再生能源的贡献越来越大,发电的权力越来越分散,蒸汽发电厂的操作灵活性变得越来越重要。在发电厂中,控制阀是确保对发电厂进行控制以扩大其运行能力的关键组成部分。在特定的运行条件下,控制阀可能会发生振动。本文利用CFD技术研究了非定常空气动力激振力的物理现象。内部代码用于模拟流动引起的振动。不稳定的跨音速3D模拟通常需要大量的计算工作。已经开发了一种新颖的非稳态准3D方法,并将其用作预设计工具,以建立阀门的定性操作图并检测关键操作范围,从而减少详细的3D模拟次数。将数值结果与在电力工业中央研究院进行的实验测试进行了比较,并使用比例自适应仿真(SaS)湍流模型使用商用工具CFX进行了完整的3D仿真。已从操作图中选择了某个升程处的不同压降,并进行了数值复制。已经确定了不同的模式,从具有宽频率宽度的随机行为到具有一个主导频率的周期性流动。结果表明,预测的频率和幅度与基准实验之间具有良好的一致性。准3D仿真能够针对不同的压降再现流场的基本行为,并捕获不同的操作模式。在完整的3D分析中,对于选定的操作条件也检测到了类似的行为。另外,进行下游管的颤动计算。已经证明,振荡排放管道的实施会影响上游流动区域的幅度和频率。

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