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Assessment of various film cooling configurations including shaped and compound angle holes based on large scale experiments

机译:基于大规模实验评估各种薄膜冷却配置,包括异形和复合角孔

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The demand of improved thermal efficiency and high power output of modern gas turbine engines leads to extremely high turbine inlet temperatures and pressure ratios. Sophisticated cooling schemes including film cooling are widely used to protect vanes and blades from failure and to achieve high component life-times. Besides standard cylindrical cooling hole geometry, shaped injection holes are used in modern film cooling applications in order to improve cooling performance and to reduce the necessary cooling air flow. However, complex hole shapes may lead to manufacturing constraints and high costs. This paper evaluates some film cooling injection geometry with different complexity. The comparison is based on measurements of the adiabatic film cooling effectiveness and the heat transfer coefficient downstream of the injection location. In total, 4 different film cooling hole configurations are investigated: A single row of fanshaped holes with and without a compound injection angle, a double row of cylindrical holes and a double row of discrete slots, both in staggered arrangement. All holes are inclined 45° with respect to the model's surface. During the measurements, the influence of coolant blowing ratio is determined. Additionally, the influence of cooling air feeding direction into the fanshaped holes with the compound injection angle is investigated. An infrared thermography measurement system is used for highly resolved mappings of the model's surface temperature. Accurate local temperature data is achieved by an In-Situ calibration procedure with the help of single thermocouples embedded in the test plate. A subsequent finite elements heat conduction analysis takes three-dimensional heat fluxes inside the test plate into account.
机译:对现代燃气涡轮发动机的提高的热效率和高功率输出的需求导致极高的涡轮入口温度和压力比。复杂的冷却方案(包括薄膜冷却)被广泛用于保护叶片和叶片免于故障,并延长了部件的使用寿命。除了标准的圆柱形冷却孔几何形状外,在现代薄膜冷却应用中还使用了异型注入孔,以提高冷却性能并减少必要的冷却空气流量。然而,复杂的孔形状可能导致制造限制和高成本。本文评估了一些复杂程度不同的薄膜冷却注射几何形状。比较是基于绝热膜冷却效率和注入位置下游传热系数的测量结果。总共研究了4种不同的薄膜冷却孔配置:单排扇形孔(带和不带复合喷射角),双排圆柱孔和双排离散槽(均交错排列)。所有孔都相对于模型表面倾斜45°。在测量过程中,确定冷却液吹入比的影响。另外,研究了冷却空气进风方向对扇形孔的混合喷射角的影响。红外热成像测量系统用于模型表面温度的高度解析映射。借助嵌入在测试板上的单个热电偶,通过原位校准程序可以获得准确的本地温度数据。随后的有限元热传导分析考虑了测试板内部的三维热通量。

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