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Validation of Eddy Current Finite Element Scheme for Non-destructive Evaluation Problems Without Removing Coatings

机译:涡流有限元方案在不去除涂层的情况下无损评估问题的验证

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High strength and low alloy steels are used as an effective material for pipeline systems operating at high pressure and flow with reduced weight and cost. But conditions of the marine environment, such as the corrosive environment, requires the use of special protection. Non-conductive coatings are used in pipelines throughout the oil and gas industry for a variety of applications including corrosion protection. Being able to inspect through coating layers is, therefore, important for quality control and structural integrity assessments. However, most characteristically non-destructive evaluation (NDE) method become ineffective in such applications. Due to lift off variation, eddy current sensors can be used to detect flaws underneath the coating. Lift off is the term used to denote the impedance change that occurs when there is variation in the distance between the inspection coil and the specimen. On the other hand, lift off could occur in the same direction as the flaw, canceling the flaw response, and this may be an inconvenience to the application of the technique in some locations. One instrument which enable to reduce this undesirable effect is the Meandering Winding Magnetometer (MWM). This is a multifrequency instrument capable of determining the level of degradation of the oxidation/corrosion, as well as the detection of cracks, even under coating layers. In this paper, a two-dimensional (2-D) and a three-dimensional (3-D) finite element model is described for non-destructive evaluation applications without removing coatings or insulation that directly compute the electromagnetic field disturbance due to sensor arrangements (using inductive sensor elements) with high frequencies and models based on pre-computed databases to determine the properties of the pipeline and the damage profilometry. A composite grid method was applied in the analysis of the electromagnetic field penetration of eddy currents. The optimization of the parameters was performed using COMSOL Multiphysics® 5.4 finite element modeling (MEF) software in "2D asymmetric" and "3D" sessions. Lastly, the results of the simulation in three dimensions were compare with the results obtained through the experimental arrangement using MWM technology.
机译:高强度和低合金钢被用作在高压和高流量下运行的管道系统的有效材料,从而减轻了重量和成本。但是海洋环境的条件,例如腐蚀性环境,需要使用特殊的保护措施。非导电涂料用于整个石油和天然气行业的管道中,用于包括腐蚀防护在内的各种应用。因此,能够检查涂层的质量对于质量控制和结构完整性评估很重要。但是,最典型的非破坏性评估(NDE)方法在此类应用中变得无效。由于剥离变化,涡流传感器可用于检测涂层下方的缺陷。剥离是用来表示当检查线圈和样本之间的距离变化时发生的阻抗变化的术语。另一方面,剥离可能在与缺陷相同的方向上发生,从而消除了缺陷响应,这可能会对在某些位置应用该技术带来不便。能够减少这种不良影响的一种仪器是曲折绕组磁强计(MWM)。这是一种多频仪器,即使在涂层下也能够确定氧化/腐蚀的降解程度以及裂纹的检测。本文针对无损评估应用描述了二维(2-D)和三维(3-D)有限元模型,而无需去除直接计算传感器布置引起的电磁场干扰的涂层或绝缘层(使用感应式传感器元件)具有很高的频率,并基于预先计算的数据库建立模型,以确定管道的特性和损坏轮廓。采用复合网格法对涡流的电磁场穿透进行了分析。使用COMSOLMultiphysics®5.4有限元建模(MEF)软件在“ 2D非对称”和“ 3D”会话中对参数进行了优化。最后,将三维模拟结果与使用MWM技术通过实验安排获得的结果进行了比较。

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