Update on Evaluation of Steam Cycle Upgrades to Improve the Competitiveness of U.S. Coal Power Plants

摘要

Under an award issued by the U.S. Department of Energy (DE-FE0031535), the Electric Power Research Institute (EPRI) is leading project to examine the technical and economic feasibility of a series of steam cycle upgrades to the two most prevalent types of U.S. coal power plants (including both subcritical and supercritical cycle configurations). The retrofit upgrade options are focused on evaluating increasing main steam and reheat steam temperatures from 1000℉ (538°C) to hotter temperatures, ranging from ultra-supercritical (USC) (i.e., 1100℉ or 593°C) to advanced USC (AUSC) conditions (≥1300° or 704°C) while maintaining steam pressures at their original values. By maintaining the original operating steam pressures as well as the original boiler and furnace enclosure envelopes, we aim to minimize the modifications required to the existing power plant, while still providing a significant improvement in heat rate. A unique aspect of this study is that the economic value of the heat rate improvement of each technically feasible option will be determined by detailed modeling of unit dispatch, over the remaining future plant life, in several regional power markets, using EPRI's US-REGEN model. The capital cost estimates will be compared to the increased revenue estimated by the dispatch modeling to determine the overall economic attractiveness of each upgrade option. The results of this study have the potential to be applicable at up to 80% of the existing U.S. coal-fired power generation fleet.